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Stereo-lithography of silicon carbide slurry contained with sintering aid.

Research Project

Project/Area Number 16K06796
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionGifu University

Principal Investigator

Sakurada Osamu  岐阜大学, 工学部, 教授 (10235228)

Co-Investigator(Kenkyū-buntansha) 吉田 道之  岐阜大学, 工学部, 助教 (70431989)
尾畑 成造  岐阜県セラミックス研究所, 研究開発部, 専門研究員 (80733667)
Research Collaborator AZUMA sosuke  
TATEISHI kenji  
SHINODA yasuhiro  
DOCHI kaname  
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2016: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords炭化ケイ素 / 3D造形 / UV硬化樹脂 / 分散 / 濃厚化 / レオロジー / 流動性 / 成形法 / 3D造形 / 立体造形 / スラリー / 焼結助剤 / 構造材料 / 紫外線硬化 / インクジェット
Outline of Final Research Achievements

Silicon carbide (SiC) materials are prime candidates for structural ceramic parts, such as gas turbine engines, heat exchangers, and diffusion furnace parts for semiconductor manufacture. Recently, some new forming processes that are based on colloidal processing have been developed for near-net-shaping of complex ceramic parts. To fabricate ceramic components with a complex structure by stereo-lithography method, preparation of UV-curable ceramic slurries with stable, low viscosity and high solid concentration is a key technique. Fabricating the SiC sheet by UV curing, the optimum preparation conditions to obtain well-dispersed and fluidized SiC slurry with UV curable resin and the optimum UV curing condition for film formation using this slurry were considered.

Academic Significance and Societal Importance of the Research Achievements

構造用セラミックスは焼成用窯道具のほかセラミックスバーナーやメカニカルシールなどに用いられ、強度に加えて要求される形状・サイズにも対応しなければならない。本研究では構造用セラミックスの一つである炭化ケイ素(SiC)の紫外線硬化樹脂と混合したスラリーの調製法について検討した。これが実現できれば型を用いることなく小ロットで直接成形、立体造形の原型モデルの作製に寄与できると考えられる。

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (9 results)

All 2019 2018 2017 2016

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (7 results) (of which Int'l Joint Research: 2 results)

  • [Journal Article] Preparation of silicon carbide slurry for UV curing stereolithography2019

    • Author(s)
      Sosuke Azuma, Seizo Obata, Michiyuki Yoshida, Osamu Sakurada
    • Journal Title

      Materials Today: Proceedings

      Volume: 印刷中

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of High Solid Loading Silicon Carbide Slurry Using UV Curable Resin2017

    • Author(s)
      Obata Seizo、Azuma Sosuke、Tateishi Kenji、Shinoda Yasuhiro、Yoshida Michiyuki、Sakurada Osamu
    • Journal Title

      Journal of the Society of Powder Technology, Japan

      Volume: 54 Issue: 9 Pages: 576-581

    • DOI

      10.4164/sptj.54.576

    • NAID

      130006189618

    • ISSN
      0386-6157, 1883-7239
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] UV硬化性炭化ケイ素セラミックススラリーの特性評価2019

    • Author(s)
      東 総介,尾畑成造,吉田道之,櫻田 修
    • Organizer
      第57回セラミックス基礎科学討論会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 紫外線硬化樹脂を用いた立体造形用炭化ケイ素スラリーの調製2018

    • Author(s)
      東 総介,尾畑成造,吉田道之,櫻田 修
    • Organizer
      日本セラミックス協会東海支部 第56回東海若手セラミスト懇話会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Dispersion and Fluidity of Thick SiC UV Curable Resin Slurry for Stereo-Lithography2018

    • Author(s)
      Sosuke Azuma, Seizo Obata, Michiyuki Yoshida, Osamu Sakurada
    • Organizer
      The 10th Joint Symposium Between Gify University and Chonnam National University
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 光造形のための紫外線硬化樹脂を用いた炭化ケイ素スラリーの作製とその応用2018

    • Author(s)
      東 総介,尾畑成造,吉田道之,櫻田 修
    • Organizer
      先進セラミックス研究会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Fabrication of Silicon Carbide Slurry Using UV Curable Resin for Stereo-Lithography and Its Application2018

    • Author(s)
      Sosuke Azuma, Seizo Obata, Michiyuki Yoshida, Osamu Sakurada
    • Organizer
      The 6th International Symposium on Advanced Ceramics (ISAC-6)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 非水濃厚炭化ケイ素スラリーの分散制御とその応用2016

    • Author(s)
      尾畑成造,東総介, 立石賢司,吉田道之,櫻田
    • Organizer
      第54回粉体に関する討論会
    • Place of Presentation
      登別グランドホテル(北海道登別市)
    • Year and Date
      2016-09-12
    • Related Report
      2016 Research-status Report
  • [Presentation] 紫外線硬化樹脂中への炭化ケイ素の分散・流動性2016

    • Author(s)
      尾畑成造,東総介, 立石賢司,吉田道之,櫻田修
    • Organizer
      日本セラミックス協会第29回秋季シンポジウム
    • Place of Presentation
      広島大学(広島県東広島市)
    • Year and Date
      2016-09-07
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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