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Basic study on the new forming method for innovative lighter and high strength vehicles

Research Project

Project/Area Number 16K06804
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionKomatsu University (2018-2019)
Okinawa National College of Technology (2016-2017)

Principal Investigator

Tomizawa Atsushi  公立小松大学, 生産システム科学部, 教授 (10744980)

Co-Investigator(Kenkyū-buntansha) 末吉 敏恭  琉球大学, 工学部, 准教授 (10264475)
政木 清孝  沖縄工業高等専門学校, 機械システム工学科, 准教授 (30323885)
Project Period (FY) 2016-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2016: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords熱間曲げ / 焼入れ / 3次元曲げ / せん断曲げ / 3次元熱間曲げ / 3DQ / 曲げ / 3DQ / 3次元曲げ / 材料加工 / 塑性加工 / 成形
Outline of Final Research Achievements

To improve fuel economy and crash safety of automobile, Three-Dimensional Hot Bending and Direct Quench (3DQ) Technology, which enables the formation of automotive parts with a tensile strength of 1470MPa or more, has been developed. In this study, fundamental research on new forming method is carried out to expand the forming limits in conventional 3DQ. The deformation in new method is shear mode instead of bending mode in conventional 3DQ.The elementary analysis model has been developed to clarify the effects of forming conditions on load. By preliminary test using small-diameter thin-walled steel tube, main results are as follows. ① It is made clear that wrinkles are suppressed with a small bending radius. ②, High strength products, whose hardness distribution are uniform, are obtained. ③ Laser marking lattice on the surface is measured. The expected shear deformation is obtained.
Based on these results, aa new high-rigidity test machine is designed by using the analysis model.

Academic Significance and Societal Importance of the Research Achievements

自動車の車体軽量化による CO 2 排出規制に対応するために、現在、自動車メーカーでは非鉄材料や樹脂・ CFRP などの新素材の導入・量産化が検討され、自動車のボディはマルチマテリアル化していくと考えられるが、コスト面での課題も予想される。今回の基礎研究成果は上記の要求や必要性にぴったり合致し、しかも安価でリサイクル性に優れた鋼の持つ性能を究極まで引き出すものであり、また日本の独自技術であることから、その実施意義は極めて高い。

Report

(5 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (18 results)

All 2020 2019 2018 2017 2016

All Journal Article (6 results) (of which Peer Reviewed: 4 results,  Open Access: 2 results) Presentation (3 results) (of which Int'l Joint Research: 2 results) Book (1 results) Patent(Industrial Property Rights) (8 results) (of which Overseas: 2 results)

  • [Journal Article] Basic Characteristics of Sheet Hydroforming2019

    • Author(s)
      富澤 淳, 佐藤 雅彦, 内田 光俊, 中澤 嘉明
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 60 Issue: 704 Pages: 268-273

    • DOI

      10.9773/sosei.60.268

    • NAID

      130007711433

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Deformation Type in Forming of Curved Conical Tubes2018

    • Author(s)
      SATO Masahiko、MIZUMURA Masaaki、KURIYAMA Yukihisa、SUZUKI Katsuyuki、TOMIZAWA Atushi
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 59 Issue: 695 Pages: 229-234

    • DOI

      10.9773/sosei.59.229

    • NAID

      130007549967

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Deformation Type in Forming of Horn Tubes2018

    • Author(s)
      佐藤 雅彦, 水村 正昭, 吉田 亨, 栗山 幸久, 鈴木 克幸, 富澤 淳
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 59 Issue: 685 Pages: 27-31

    • DOI

      10.9773/sosei.59.27

    • NAID

      130006403024

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] 熱間曲げを用いた高強度部材の自動車用部品への適用2018

    • Author(s)
      富澤 淳
    • Journal Title

      日本塑性加工学会 会報誌『ぷらすとす』

      Volume: 1 Pages: 176-179

    • NAID

      130007836622

    • Related Report
      2017 Research-status Report
  • [Journal Article] Formable Range in Three-Dimensional Hot Bending and Direct Quench Process2016

    • Author(s)
      窪田,富澤,山本,岡田,浜,宅田
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 57 Issue: 668 Pages: 879-885

    • DOI

      10.9773/sosei.57.879

    • NAID

      130005264871

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tube Forming2016

    • Author(s)
      内海,長谷川,富澤,吉田
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 57 Issue: 667 Pages: 714-718

    • DOI

      10.9773/sosei.57.714

    • NAID

      130005261488

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2016 Research-status Report
    • Open Access
  • [Presentation] Crash Characteristics of Partial-quenched products by 3 Dimensional Hot Bending and Direct Quench2019

    • Author(s)
      A. Tomizawa, S. Hartanto, N. Shimada, K. Uematsu
    • Organizer
      Int. Conf. on Tube Hydroforming (Tubehydro2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Effect of Defornation Path in Forming 3D Closed-Section Parts from Sheet Metal, 9th Int. Conf. on Tube Hydroforming2019

    • Author(s)
      M. Sato, M. Mizumura, T. Yoshida, Y. Kuriyama, K.Suzuki, A.Tomizawa
    • Organizer
      Int. Conf. on Tube Hydroforming (Tubehydro2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 3次元熱間曲げ焼入れにおける丸管の寸法精度に及ぼす加熱幅の影響2017

    • Author(s)
      植松,宮良,富澤,嶋田,水村
    • Organizer
      平成29年度塑性加工春季講演会
    • Related Report
      2017 Research-status Report
  • [Book] 株式会社 エヌ・ティー・エス2016

    • Author(s)
      鳥塚史郎,富澤淳など
    • Total Pages
      399
    • Publisher
      しなやかで強い 鉄鋼材料
    • Related Report
      2016 Research-status Report
  • [Patent(Industrial Property Rights)] 冷却装置及び冷却方法2020

    • Inventor(s)
      富澤淳,植松一夫
    • Industrial Property Rights Holder
      日本製鉄
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2020-032058
    • Filing Date
      2020
    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] 中空屈曲部品の製造方法及び中空屈曲部品2019

    • Inventor(s)
      富澤淳,植松一夫
    • Industrial Property Rights Holder
      日本製鉄
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2019-134900
    • Filing Date
      2019
    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] 中空屈曲部品の製造方法及び中空屈曲部品の製造装置2019

    • Inventor(s)
      富澤淳,植松一夫
    • Industrial Property Rights Holder
      日本製鉄
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2019-134901
    • Filing Date
      2019
    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] 中空屈曲部品の製造方法,中空屈曲部品の製造装置,及び中空屈曲部品2019

    • Inventor(s)
      富澤淳,植松一夫
    • Industrial Property Rights Holder
      日本製鉄
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2019-134902
    • Filing Date
      2019
    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] 曲げ加工製品の製造方法及び製造装置2017

    • Inventor(s)
      富澤,嶋田,桑山,井上
    • Industrial Property Rights Holder
      新日鐵住金株式会社,日鉄住金鋼管株式会社
    • Industrial Property Rights Type
      特許
    • Filing Date
      2017
    • Related Report
      2017 Research-status Report
    • Overseas
  • [Patent(Industrial Property Rights)] 曲げ部材の製造方法及び製造装置2016

    • Inventor(s)
      嶋田,富澤,桑山,井上,岡久,木下,巣山
    • Industrial Property Rights Holder
      新日鐵住金株式会社,日鉄住金鋼管株式会社,株式会社安川電機
    • Industrial Property Rights Type
      特許
    • Filing Date
      2016
    • Acquisition Date
      2017
    • Related Report
      2017 Research-status Report
  • [Patent(Industrial Property Rights)] 合金化溶融亜鉛めっき熱処理鋼材及びその製造方法2016

    • Inventor(s)
      土岐,富澤,小嶋,石井,今井,中村,嶋田
    • Industrial Property Rights Holder
      新日鐵住金株式会社
    • Industrial Property Rights Type
      特許
    • Filing Date
      2016
    • Acquisition Date
      2017
    • Related Report
      2017 Research-status Report
    • Overseas
  • [Patent(Industrial Property Rights)] 曲げ部材の製造方法及び製造装置2016

    • Inventor(s)
      嶋田,富澤,桑山,井上,岡久,木下,巣山
    • Industrial Property Rights Holder
      新日鐵住金株式会社,日鉄住金鋼管株式会社,株式会社安川電機
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2016-146836
    • Filing Date
      2016-07-26
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2021-12-27  

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