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Advancement in Manufacturing and Design of Composite Structures Based on Fiber Orientation Control Using Computer Simulations

Research Project

Project/Area Number 16K06885
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Aerospace engineering
Research InstitutionKyoto University

Principal Investigator

Nishikawa Masaaki  京都大学, 工学研究科, 准教授 (60512085)

Co-Investigator(Kenkyū-buntansha) 北條 正樹  京都大学, 工学研究科, 教授 (70252492)
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2016: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords複合材料 / 計算機シミュレーション / 繊維配向制御 / 賦形プロセス / 破壊解析 / 一体成形
Outline of Final Research Achievements

The present study proposed an integrated framework to evaluate the manufacturing process and the mechanical properties of carbon fiber reinforced composite structures via fiber orientation control with aid of computer simulations, for pursuit of their improved production and design methodology. Specifically, a method to predict manufactured fiber orientation after the production process was constructed, and a theoretical analysis procedure was examined for the effect of local fiber orientation on the structural strength as well. First, a model simulating local fiber orientation was made and experimentally verified for the preforming process to the complex structural shape as an example. Furthermore, a method to estimate the effect of the manufactured fiber orientation inside the material on the structural strength was examined based on peridynamcs analyses.

Academic Significance and Societal Importance of the Research Achievements

炭素繊維複合材料(CFRP)は,大型で複雑形状の構造を一体成形できるという特徴を有しており,従来の材料特性と構造形状の設計のみならず,製造プロセスと設計の最適化が求められている.本研究では,特に製造プロセスにおいて変化する材料内部の繊維配向に着目して,計算機シミュレーションを援用して,構造製造時の賦形プロセスに依存して変化する繊維配向の予測法と,製作された局所繊維配向に対して強度予測を行う手法を確立した.得られた解析的評価手法を応用することにより,複合材料構造強度向上のための繊維配向の最適化を製造プロセスから評価することにつながり,複合材料工学の発展に寄与する成果と考える.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (19 results)

All 2019 2018 2017 2016 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results) Presentation (16 results) (of which Int'l Joint Research: 6 results,  Invited: 3 results) Remarks (1 results)

  • [Journal Article] Evaluation of Elastic-Plastic Response of Discontinuous Carbon Fiber-Reinforced Thermoplastics: Experiments and Load-Transfer-Based Micromechanical Simulation2018

    • Author(s)
      Masaaki Nishikawa, Akira Fukuzo, Naoki Matsuda, Masaki Hojo
    • Journal Title

      Composites Science and Technology

      Volume: 155 Pages: 117-125

    • DOI

      10.1016/j.compscitech.2017.12.003

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] 融点近傍におけるCF/PA6一方向板の粘度と流動特性の関係2018

    • Author(s)
      金崎真人,北口尚紀,西川雅章,北條正樹
    • Journal Title

      日本複合材料学会誌

      Volume: 44

    • NAID

      130007706651

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Peridynamic modeling of the impact-induced damage in composite materials with AP-PLY configuration2019

    • Author(s)
      M. Nishikawa, E. Oterkus, M. Nishi, N. Matsuda and M. Hojo
    • Organizer
      The Fourth International Symposium on Automated Composites Manufacturing(ACM4)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Finite element modeling of layup process with heat transfer and deformation process of CFRTP2019

    • Author(s)
      M. Nishikawa, Y. Naito, N. Matsuda, M. Hojo
    • Organizer
      22nd International Conference on Composite Materials 2019(ICCM22)
    • Related Report
      2018 Annual Research Report
  • [Presentation] 炭素繊維複合材料の材料メカニクスと構造の製造プロセスを考慮した先進的設計に向けた研究2018

    • Author(s)
      西川 雅章
    • Organizer
      日本複合材料学会2018年度定時社員総会 受賞記念講演
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] Numerical simulation of fiber orientation change and defect generation during preforming process of CFRP2018

    • Author(s)
      Masaaki Nishikawa, Naoki Matsuda, Masaki Hojo
    • Organizer
      10th European Solid Mechanics Conference (ESMC-10) "Symposium: Mechanics of Textile Composite Reinforcements and Fibrous Materials"
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Preforming Simulation and Material Characterization Methods to Predict Fiber Orientation Change during CFRP Manufacturing Process2018

    • Author(s)
      Masaaki Nishikawa, Yuji Abo, Miwa Iwashita, Kazumasa Kawabe, Masato Nishi, Naoki Matsuda, Masaki Hojo
    • Organizer
      International Conference on Manufacturing of Advanced Composites (ICMAC2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 熱可塑性CFRP中間基材の高温下引抜き特性2018

    • Author(s)
      阿保勇治, 西川雅章,岩下美和,山田耕平,川邊和正,松田直樹,北條正樹
    • Organizer
      第43回複合材料シンポジウム
    • Related Report
      2018 Annual Research Report
  • [Presentation] 炭素繊維複合材料の微視構造と力学特性の関係についての解析的研究2017

    • Author(s)
      西川 雅章
    • Organizer
      日本材料学会 複合材料部門委員会 第252回定例委員会
    • Place of Presentation
      広島県立総合技術研究所(広島県呉市)
    • Year and Date
      2017-02-09
    • Related Report
      2016 Research-status Report
    • Invited
  • [Presentation] Peridynamics modeling of the damage in an open-holed composite plate2017

    • Author(s)
      M. Nishikawa, Y. Tsumura, N. Matsuda, M. Hojo
    • Organizer
      Third International Symposium on Automated Composites Manufacturing
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 炭素繊維複合材料の微視損傷過程と力学特性に関する計算力学的研究2017

    • Author(s)
      西川雅章
    • Organizer
      日本材料学会 複合材料部門委員会 第254回定例委員会
    • Related Report
      2017 Research-status Report
    • Invited
  • [Presentation] Experimental characterization of yarn slippage mechanism in the preforming of carbon woven fabrics2017

    • Author(s)
      M. Nishikawa, N. Takahashi, N. Matsuda, M. Hojo
    • Organizer
      3rd Joint Turkey-Japan Workshop on Polymeric Composite Materials
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of dynamic deployment simulation of thin composite layer for shape morphing structure2017

    • Author(s)
      Masaaki Nishikawa, Keisuke Nagata, Yuta Naito, Masaki Hojo, Naoki Matsuda
    • Organizer
      21st International Conference on Composite Materials (ICCM-21)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 炭素繊維織物の賦形時の変形に関する実験と有限要素モデリング2017

    • Author(s)
      西川雅章,高橋奈緒子,西正人,王俊翔,平島禎,北條正樹,松田直樹
    • Organizer
      2017年度JCOM若手シンポジウム
    • Related Report
      2017 Research-status Report
  • [Presentation] 局所繊維配向を有する複合材料の損傷発生に関するPeridynamics解析法の検討2017

    • Author(s)
      西川雅章
    • Organizer
      日本機械学会 第30回計算力学講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 炭素繊維織物の賦形プロセス後の繊維配向と欠陥発生に関する検討2017

    • Author(s)
      西川雅章,高橋奈緒子,松田直樹,北條正樹
    • Organizer
      第55回飛行機シンポジウム
    • Related Report
      2017 Research-status Report
  • [Presentation] 炭素繊維織物の曲げ特性に及ぼす構成因子の影響2016

    • Author(s)
      高橋奈緒子,西川雅章,北條正樹,松田直樹
    • Organizer
      第41回複合材料シンポジウム
    • Place of Presentation
      高知工科大学 永国寺キャンパス(高知県高知市)
    • Year and Date
      2016-09-16
    • Related Report
      2016 Research-status Report
  • [Presentation] 炭素繊維熱可塑性複合材料の加熱成形プロセスに関する熱伝導特性と粘弾性変形の連成解析2016

    • Author(s)
      西川雅章,内藤悠太,金崎真人,北條正樹
    • Organizer
      2016年度 JCOM 若手シンポジウム
    • Place of Presentation
      海峡メッセ下関(山口県下関市)
    • Year and Date
      2016-08-22
    • Related Report
      2016 Research-status Report
  • [Remarks] 研究室ホームページ

    • URL

      http://ams.me.kyoto-u.ac.jp

    • Related Report
      2018 Annual Research Report 2017 Research-status Report 2016 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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