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Development of Tiny Tactile Sensor for Medical Tools by Punch Creep Forming of Si Thin Film

Research Project

Project/Area Number 16K14135
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionKobe University

Principal Investigator

Isono Yoshitada  神戸大学, 工学研究科, 教授 (20257819)

Project Period (FY) 2016-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2017: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2016: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords高温パンチクリープ成形 / MEMS / 逆解析 / 触覚センサ / 高温クリープ立体形成 / 高温クリープ立体成形 / MEMS
Outline of Final Research Achievements

This research has developed a high temperature punch creep forming technique combined with a diffusion process of dopant for a downsizing of 3-axis piezoresistive tactile sensor made of Si film. The punch creep forming for micron-thick Si films was able to realize large out-of-plane deformation in a small area. This research has also estimated the creep coefficient and the creep exponent used in the creep constitutive equation for the Si films by backward analysis. The obtained parameters were quite different from those of bulk Si. As a result, the 3D formed piezoresistive tiny tactile sensor with a diameter of 0.32mm as its sensing area was designed by finite element analyses (FEA) using the creep parameters. Finally, we have succeeded in fabricating the tactile sensor by the punch creep forming. Here, the effect of the creep forming on the resistivity was little. Sensitivities in the horizontal and vertical directions of the tactile sensor roughly agreed with predicted values in FEA.

Report

(3 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • Research Products

    (6 results)

All 2018 2017 2016

All Presentation (5 results) (of which Int'l Joint Research: 1 results) Patent(Industrial Property Rights) (1 results)

  • [Presentation] A NOVEL 3-AXIS TINY TACTILE SENSOR DEVELOPED BY 3-D MICROSTRUCTURING USING PUNCH CREEP FORMING PROCESS2018

    • Author(s)
      K. Osaka, S. Nakata, K. Yamamoto, T. Toyoda, K. Sugano, and Y. Isono
    • Organizer
      The 31st IEEE International Conference on Micro Electro Mechanical Systems (MEMS2017), Belfast, Northern Ireland, UK, Jan. 21-25 2018, pp.1036-1039.
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 高温クリープ立体成形技術による極小MEMS触覚センサの開発研究2017

    • Author(s)
      大坂憲司,中田悟史,山本賢祐,菅野公二,磯野吉正
    • Organizer
      第34回「センサ・マイクロマシンと応用システム」シンポジウム,広島国際会議場,広島県広島市,2017年10月31-11月2日,31am3-PS-15 (6p).
    • Related Report
      2017 Annual Research Report
  • [Presentation] 逆解析手法による単結晶Si薄膜の高温クリープ特性解明と触覚センサ開発への応用2016

    • Author(s)
      山本賢祐,中田悟史,菅野公二,磯野吉正
    • Organizer
      平成28年電気学会センサ・マイクロマシン部門大会第33回「センサ・マイクロマシンと応用システム」シンポジウム
    • Place of Presentation
      平戸文化センター,長崎県平戸市,24am2-D-1 (4p).
    • Year and Date
      2016-10-24
    • Related Report
      2016 Research-status Report
  • [Presentation] 逆解析手法による単結晶シリコン薄膜の高温クリープ三次元成形加工技術の確立2016

    • Author(s)
      山本賢祐,中田悟史,菅野公二,磯野吉正
    • Organizer
      日本材料学会マルチスケール材料力学シンポジウム
    • Place of Presentation
      富山大学五福キャンパス,富山,P20 (4p).
    • Related Report
      2016 Research-status Report
  • [Presentation] 逆解析による単結晶Si薄膜の三次元高温クリープ成形加工技術の確立2016

    • Author(s)
      山本賢祐,中田悟史,菅野公二,磯野吉正
    • Organizer
      日本機械学会 M&M2016材料力学カンファレンス
    • Place of Presentation
      神戸大学 六甲第2キャンパス,神戸,OS11-23 (2p).
    • Related Report
      2016 Research-status Report
  • [Patent(Industrial Property Rights)] 触覚センサの製造法2016

    • Inventor(s)
      磯野吉正
    • Industrial Property Rights Holder
      磯野吉正
    • Industrial Property Rights Type
      特許
    • Filing Date
      2016-10-06
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2019-03-29  

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