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Synthesis of high performance Sm-Fe-N magnetic powder by development of low-temperature reduction-diffusion technique using molten salt

Research Project

Project/Area Number 16K18230
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Physical properties of metals/Metal-base materials
Research InstitutionNational Institute of Advanced Industrial Science and Technology

Principal Investigator

Okada Shusuke  国立研究開発法人産業技術総合研究所, 磁性粉末冶金研究センター, 主任研究員 (90712480)

Project Period (FY) 2016-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2017: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2016: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Keywords磁石 / 還元拡散法 / Sm2Fe17N3 / Sm-Fe-N / 希土類磁石 / 溶融塩 / Sm-Fe-N磁石
Outline of Final Research Achievements

This study aims to synthesis a theoretical single-domain sized Sm2Fe17N3 powder, which is about 0.3μm, with very high coercivity than ever.
The following things were clarified by this study. [1] Sm2Fe17 fine particle was formed thorough the reduction of Sm oxide with Ca and diffusion of the reduced Sm into Fe particle. Thus, synthesis of 0.3μm sized Sm2Fe17N3 powder requires the smaller Fe fine powder. [2] 0.1μm sized Fe fine powder was newly synthesized with hydrogen reduction of sintering-tolerant cubic hematite using calcium nitrate. [3] 0.3μm sized Sm2Fe17 powder was synthesized with a newly developed low-temperature reduction-diffusion technique using molten salt.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • Products Report
  • Research Products

    (10 results)

All 2022 2018 2017 2016

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (6 results) (of which Int'l Joint Research: 1 results) Patent(Industrial Property Rights) (2 results) (of which Overseas: 1 results)

  • [Journal Article] Improvement of magnetization of submicron-sized high coercivity Sm2Fe17N3 powder by using hydrothermally synthesized sintering-tolerant cubic hematite2017

    • Author(s)
      Shusuke Okada, Kazuyuki Suzuki, Eri Node, Kenta Takagi, Kimihiro Ozaki, Yasushi Enokido
    • Journal Title

      AIP Advances

      Volume: 7 Issue: 5 Pages: 056219-056219

    • DOI

      10.1063/1.4975052

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Preparation of submicron-sized Sm2Fe17N3 fine powder with high coercivity by reduction-diffusion process2017

    • Author(s)
      Shusuke Okada, Kazuyuki Suzuki, Eri Node, Kenta Takagi, Kimihiro Ozaki, Yasushi Enokido
    • Journal Title

      Journal of Alloys and Compounds

      Volume: 695 Pages: 1617-1623

    • DOI

      10.1016/j.jallcom.2016.10.306

    • Related Report
      2016 Research-status Report
    • Peer Reviewed
  • [Presentation] 還元拡散法で作製したSm-Fe-N微粉末の表面構造と保磁力2017

    • Author(s)
      岡田周祐、能出英里、高木健太、尾崎公洋、藤川佳則、榎戸靖
    • Organizer
      粉体粉末冶金協会 平成29年度春季大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 還元拡散法によるサブミクロンサイズSm-Fe-N微粉末合成における前駆体酸化物の開発2017

    • Author(s)
      岡田周祐、能出英里、高木健太、尾崎公洋、藤川佳則、榎戸靖
    • Organizer
      金属学会2017秋期講演大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Development of precursor for improvement of magnetization of submicron-sized Sm2Fe17N3 powde2017

    • Author(s)
      岡田周祐、能出英里、高木健太、尾崎公洋、藤川佳則、榎戸靖
    • Organizer
      Intermag 2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Preparation of submicron-sized Sm2Fe17N3 powders with high coercivity by reduction-diffusion process2016

    • Author(s)
      Shusuke Okada, Kazuyuki Suzuki, Eri Node, Kenta Takagi, Kimihiro Ozaki, Yasushi Enokido
    • Organizer
      61st Annual Conference on Magnetism and Magnetic Materials
    • Place of Presentation
      New Orleans Marriott, New Orleans, USA
    • Year and Date
      2016-10-31
    • Related Report
      2016 Research-status Report
  • [Presentation] Preparation of submicron-sized Sm2Fe17N3 powder with high coercivity2016

    • Author(s)
      Shusuke Okada, Kazuyuki Suzuki, Eri Node, Kenta Takagi, Kimihiro Ozaki, Yasushi Enokido
    • Organizer
      The 24th International Workshop on Rare-Earth and Future Permanent Magnets and Their Applications
    • Place of Presentation
      Technical University of Darmstadt, Darmstadt, Germany
    • Year and Date
      2016-08-28
    • Related Report
      2016 Research-status Report
  • [Presentation] 脱水素処理による高保磁力なサブミクロンサイズSm2Fe17N3粉末の作製2016

    • Author(s)
      岡田周祐、鈴木一行、能出英里、高木健太、尾崎公洋、榎戸靖
    • Organizer
      粉体粉末冶金協会 平成28年度春季大会
    • Place of Presentation
      京都工芸繊維大学、京都
    • Year and Date
      2016-05-24
    • Related Report
      2016 Research-status Report
  • [Patent(Industrial Property Rights)] 合金粒子の製造方法および合金粒子2022

    • Inventor(s)
      岡田 周祐、高木 健太
    • Industrial Property Rights Holder
      国立研究開発法人産業技術総合研究所
    • Industrial Property Rights Type
      特許
    • Acquisition Date
      2022
    • Related Report
      Products Report
    • Overseas
  • [Patent(Industrial Property Rights)] 合金粒子の製造方法および合金粒子2018

    • Inventor(s)
      岡田 周祐
    • Industrial Property Rights Holder
      産業技術総合研究所
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2018-135182
    • Filing Date
      2018
    • Related Report
      Products Report

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Published: 2016-04-21   Modified: 2023-03-30  

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