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Complex 3D Shape Creation Based on Cutting Simulator and On-Machine Tool Shaping (Fostering Joint International Research)

Research Project

Project/Area Number 16KK0144
Research Category

Fund for the Promotion of Joint International Research (Fostering Joint International Research)

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

NAKAMOTO Keiichi  東京農工大学, 工学(系)研究科(研究院), 准教授 (90379339)

Project Period (FY) 2017 – 2019
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥14,040,000 (Direct Cost: ¥10,800,000、Indirect Cost: ¥3,240,000)
Keywords超精密切削加工 / セッティング誤差 / 金型加工 / ダイヤモンド工具 / 機械工作・生産工学 / 精密部品加工 / 超精密計測 / マイクロ・ナノデバイス
Outline of Final Research Achievements

Setting errors of located tool and workpiece are estimated by using an on-machine measurement device and compensated with high accuracy by modifying NC data. Also, machining errors are detected with the on-machine measurement device and a specific cutting edge of diamond tool is created by the proposed on-machine shaping. These also solve the problem of setting errors caused by the change of worn tool during a machining operation. Moreover, an autonomous machine tool with a cutting simulator is developed to contribute to a fully automated setting operation including tool shaping and workpiece measurement for achieving highly efficient ultraprecision machining.

Academic Significance and Societal Importance of the Research Achievements

工作機械は所望の形状を創成するために使用されるにも関わらず,加工形状を直接保証している訳ではない.しかし,機上で成形した工具を用いて加工した形状を機上計測により保証する,究極の超精密自律型工作機械が開発できれば,マイクロ・ナノオーダーの微細な加工形状の高精度化だけでなく,セッティングや測定を含む総生産時間の短縮につながる.また,光学素子や微小な機械部品などの設計自由度を高められるなど,関連研究分野に対しても広く貢献できる.

Report

(2 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • Research Products

    (8 results)

All 2020 2019 2018 Other

All Int'l Joint Research (2 results) Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 2 results) Presentation (3 results) (of which Int'l Joint Research: 3 results) Remarks (1 results)

  • [Int'l Joint Research] University of Kaiserslautern(ドイツ)2018

    • Year and Date
      2018-09-10
    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] University of Bremen(ドイツ)2018

    • Related Report
      2019 Annual Research Report
  • [Journal Article] Compensation Method for Tool Setting Errors Based on Non-Contact On-Machine Measurement2020

    • Author(s)
      M. Xu, K. Nakamoto, Y. Takeuchi
    • Journal Title

      International Journal of Automation Technology

      Volume: 14 Issue: 1 Pages: 66-72

    • DOI

      10.20965/ijat.2020.p0066

    • NAID

      130007782569

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2020-01-05
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] 多軸制御超精密切削加工の高能率化に向けたセッティング誤差補正に基づく工具とワークの自動取付け2019

    • Author(s)
      北川 廉, 徐 萌, 中本圭一, 竹内芳美
    • Journal Title

      精密工学会誌

      Volume: 85巻, 8号 Pages: 722-726

    • NAID

      130007687571

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Automated Workpiece Setting Operation and Its Errors Compensation on an Ultraprecision Machine Tool2019

    • Author(s)
      M. Xu, R. Kitakawa, K. Nakamoto, Y. Takeuchi
    • Organizer
      19th International Conference of the European Society for Precision Engineering and Nanotechnology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A Study on On-Machine Shaping of Diamond Tool to Realize Highly Efficient Ultraprecision Cutting2019

    • Author(s)
      N. Yokoyama, M. Xu, K. Nakamoto, Y. Takeuchi
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A Study on Tool Path Generation for Ultraprecision Cutting of Free Form Surface with Micro Texture2019

    • Author(s)
      T. Hirano, K. Nakamoto, Y. Takeuchi
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Remarks]

    • URL

      http://web.tuat.ac.jp/~nakalab/

    • Related Report
      2019 Annual Research Report

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Published: 2017-03-15   Modified: 2021-02-19  

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