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Study of safety science focused on nano-structure for hot section parts of advanced gas turbines

Research Project

Project/Area Number 17360046
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionTohoku University

Principal Investigator

OGAWA Kazuhiro  Tohoku University, Graduate School of Engineering, Associate Professor., 大学院工学研究科, 助教授 (50312616)

Co-Investigator(Kenkyū-buntansha) SHOJI Tetsuo  Tohoku University, Graduate School of Engineering, Professor, 大学院工学研究科, 教授 (80091700)
MIURA Hideo  Tohoku University, Graduate School of Engineering, Professor, 大学院工学研究科, 教授 (90361112)
KOMAZAKI Shin-ichi  Muroran Institute of Technology, Associate Professor, 工学部, 助教授 (70315646)
TAMAKAWA Kinji  Tohoku University, Graduate School of Engineering, Researcher, 大学院工学研究科, 技術補佐員 (30005368)
SATO Yasumoto  Tohoku University, Graduate School of Engineering, Researcher, 大学院工学研究科, 特別教育研究教員 (30396460)
Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥15,700,000 (Direct Cost: ¥15,700,000)
Fiscal Year 2006: ¥4,600,000 (Direct Cost: ¥4,600,000)
Fiscal Year 2005: ¥11,100,000 (Direct Cost: ¥11,100,000)
KeywordsGas turbine / Degradation / Ni base superalloy / Thermal Barrier Coating / Nano-structure / TBC / bond coat interface / Thermally grown oxide / 熱遮蔽コーティング
Research Abstract

It is well known that residual stress affects degradation of thermal barrier coatings (TBCs). In this year, we evaluated the residual stress of thickness direction of the TBC by using synchrotron radiation Spring-8 at Japan Synchrotron Radiation Research Institute (JASRI). Moreover, development of high sensitive nondestructive evaluation technique based on results of previous financial year was carried out.
Due to different coefficient of thermal expansion between a Ni base superalloy substrate and an yttria stabilized zirconia (YSZ) top coating, thermal stress of the TBC system is induced. Furthermore, due to operation for a long period of time, a thermally grown oxide forms and grows at the interface between the top coating and the bond coating, and then the thermal stress makes progress. It is possible to evaluate the residual stress on the surface of the TBC by using conventional X-ray diffraction (XRD). In this case, however, it can be possible to obtain information about only surface of the TBC. Therefore, the synchrotron radiation was used for evaluation of inside of the TBC. In this study, thermal cycle test, which heats up to 1000 deg.0 and then cool down to room temperature, was carried out. As a result, after 1 cycle, compressive residual stress of 80 MPa acts on inside of the TBC.
Furthermore, a new nondestructive inspection (NDI) technique by electro-magnetic wave was developed for evaluation of the thickness of the TGO. By using the technique, we evaluated the TGO quantitatively. As a result, it makes it possible to quantitatively evaluate the TGO thickness by coefficient of reflection and phase angle. Moreover, in order to improve the sensitivity of the detection, wave guide sensor and high frequency (20GHz) signal were used. As a result, resolution of the detection improved with increasing the frequency.

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (23 results)

All 2007 2006 2005

All Journal Article (22 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Adhesion Study of Cold-Sprayed CoNiCrAlY+Mo Coatings of Inconel 625 Using the Laser Shock Adhesion Test (LASAT)2007

    • Author(s)
      Yuji Ichikawa et al.
    • Journal Title

      Materials Science Forum Vol.539-543

      Pages: 1086-1091

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Influence of heat exposure time on isothermal degradation of plasma sprayed CoNiCrAlY coatings2007

    • Author(s)
      D.Seo et al.
    • Journal Title

      Surface and Coating Technology (in press)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Segregation of Alloying Elements of Directionally Solidified Nickel Based Superalloy CM247LC during Creep Degradation Process2007

    • Author(s)
      Takahiro Niki et al.
    • Journal Title

      Key Engineering Materials (Accepted)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Adhesion Study of Cold-Sprayed CoNiCrA1Y+Mo Coatings of Inconel 625 Using the Laser Shock Adhesion Test (LASAT)2007

    • Author(s)
      Yuji Ichikawa, et al.
    • Journal Title

      Materials Science Forum Vol. 539-543

      Pages: 1086-1091

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Influence of heat exposure time on isothermal degradation of plasma sprayed CoNiCrAlY coatings2007

    • Author(s)
      D.Seo, et al.
    • Journal Title

      Surface Coating and Technology (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Segregation of Alloying Elements of Directionally Solidified Nickel Based Superalloy CM247LC during Creep Degradation Process Application and license of Industry property Rights]2007

    • Author(s)
      Takahiro Niki, et al.
    • Journal Title

      Key Engineering Materials (Accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Influence of heat exposure time on isothermal degradation of plasma sprayed CoNiCrAlY coatings2007

    • Author(s)
      D.Seo
    • Journal Title

      Surface and Coating Technology (Accepted)

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Quantitative NDE of Surface Cracks in Ceramic Materials by Means of a High-Frequency Electromagnetic Wave2006

    • Author(s)
      Mikiko Suzuki et al.
    • Journal Title

      Materials Transactions Vol.47, No.6

      Pages: 1605-1610

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Application of Mechanically Ground and Refractory Ultra-Fine Powders For Thermal Barrier Coatings2006

    • Author(s)
      K.Ogawa et al.
    • Journal Title

      Proceedings of 18thInternational Conference on Surface Modification Technologies

      Pages: 45-51

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effects of Ce and Si Additions to CoNiCrAlY Bond Coat Materials on Oxidation Behavior and Crack Propagation of Thermal Barrier Coatings2006

    • Author(s)
      K.Ogawa et al.
    • Journal Title

      Journal of Thermal Spray Technology Vol.15, No.4

      Pages: 640-651

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Quantitative NDE of Surface Cracks in Ceramic Materials by Means of a High-Frequency Electromagnetic Wave2006

    • Author(s)
      Mikiko Suzuki, et al.
    • Journal Title

      Materials Transactions Vol.47, No.6

      Pages: 1605-1610

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Application of Mechanically Ground and Refractory Ultra-Fine Powders For Thermal Barrier Coatings Proceedings of 18thInternational Conference on Surface2006

    • Author(s)
      Kazuhiro Ogawa, et al.
    • Journal Title

      Modification Technologies XVII

      Pages: 45-51

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effects of Ce and Si Additions to CoNiCrAlY Bond Coat Materials on Oxidation Behavior and Crack Propagation of Thermal Barrie Coatings2006

    • Author(s)
      K.Ogawa, et al.
    • Journal Title

      Journal of Thermal Spray Technology Vol.15, No. 4

      Pages: 640-651

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Noncontact and nondestructive inspection method for aged thermal barrier coatings Patent2006

    • Author(s)
      Kazuhiro Ogawa, Hideo Miura, Tetsuo Shoji, Mikiko Suzuki
    • Journal Title

      Right holder : Tohoku Technoarch Co., Ltd Application number: 2006-132395

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Application of Mechanically Ground and Refractory Ultra-Fine Powders For Thermal Barrier Coatings2006

    • Author(s)
      K.Ogawa
    • Journal Title

      Proceedings of 18thInternational Conference on Surface Modification Technologies

      Pages: 45-51

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Quantitative NDE of Surface Cracks in Ceramic Materials by Means of a High-Frequency Electromagnetic Wave2006

    • Author(s)
      Mikiko Suzuki
    • Journal Title

      Materials Transactions Vol.47,No.6

      Pages: 1605-1610

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Effects of Ce and Si Additions to CoNiCrAlY Bond Coat Materials on Oxidation Behavior and Crack Propagation of Thermal Barrier Coatings2006

    • Author(s)
      K.Ogawa
    • Journal Title

      Journal of Thermal Spray Technology Vol.15,No.4

      Pages: 640-651

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Application of Mechanically Ground and Refractory Ultra-Fine Powders For Thermal Barrier Coatings2006

    • Author(s)
      K.Ogawa, O.Solonenko, Y.Ichikawa, M.Tanno, V.Poluboyarov, A.Cherepanov, A.Lapin, T.Shoji
    • Journal Title

      Proceedings of 18thInternational Conference on Surface Modification Technologies (In press)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] NDE of Artificial and Natural Cracks in Alumina Ceramics by a High-Frequency Signal Transmission Characteristics Technique2005

    • Author(s)
      Mikiko Suzuki, Kazuhiro Ogawa, Tetsuo Shoji
    • Journal Title

      The Third US-Japan Symposium on Advancing Applications and Capabilities in NDE

      Pages: 394-400

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Characterization of oxide film formed on austenitic stainless steel by in-situ Micro Raman Spectroscopy2005

    • Author(s)
      A.Kai, Y.Terayama, K.Ogawa, T.Shoji
    • Journal Title

      KEY ENGNEERING MATERIALS Vols.297-300

      Pages: 2806-2812

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Development on stress monitoring method for measurement of cyclic stress of railway axles2005

    • Author(s)
      S.J.Kwon, K.Ogawa, T.Shoji
    • Journal Title

      KEY ENGNEERING MATERIALS Vols.297-300

      Pages: 84-89

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Evaluation of Thermal Aging Embrittlement in DS Ni-Base Superalloy by Small Punch Test2005

    • Author(s)
      S.Komazaki, T.Shoji, K.Takamura
    • Journal Title

      Journal of Engineering Materials and Technology 127

      Pages: 476-482

    • Related Report
      2005 Annual Research Report
  • [Patent(Industrial Property Rights)] 経年劣化した熱遮へいコーティングの非接触非破壊検査手法2006

    • Inventor(s)
      小川和洋, 三浦英生, 庄子哲雄, 鈴木美紀子
    • Industrial Property Rights Holder
      東北テクノアーチ
    • Industrial Property Number
      2006-132395
    • Filing Date
      2006-05-11
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary

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Published: 2005-04-01   Modified: 2016-04-21  

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