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Fabrication of bulk magnetic composite materials consisting of controlled nano-structures

Research Project

Project/Area Number 17360332
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Composite materials/Physical properties
Research InstitutionDoshisha University

Principal Investigator

HIROTA Ken  Doshisha University, Faculty of Engineering, Professor (30238414)

Co-Investigator(Kenkyū-buntansha) KATO Masaki  Doshisha University, Faculty of Engineering, Associate Professor (90271006)
Project Period (FY) 2005 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥14,750,000 (Direct Cost: ¥14,300,000、Indirect Cost: ¥450,000)
Fiscal Year 2007: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2006: ¥4,600,000 (Direct Cost: ¥4,600,000)
Fiscal Year 2005: ¥8,200,000 (Direct Cost: ¥8,200,000)
KeywordsComposite materials. physical properties / Electronic and electric materials / Magnetic properties / Nano-structured materials / Ceramics / Interfaces
Research Abstract

With aiming at developing new bulk magnetic materials having both high saturation magnetization density and high magnetic permeability for high-frequency electric applications, fabrication of MgFe_2O_4/Fe-Ni alloy bulk nano-composites, in which Fe-Ni grains (〜5μm in diameter) are fully surrounded with thin MgFe_2O_4layer (〜0.3μm in thick), has been tried: the former metal grains have high saturation magnetization density and the latter has high electric resistivity.
The first stage, the best chemical compositions of MgFe_2O_4 have been investigated. Mg(Fe_<1-x>Mn_x)_2O_4 solid solution ferrites were prepared using both conventional solid reactions and sol-gel process, and their magnetic properties were measured precisely ; x=0.2 composition gave the best data. The second stage, plastic deformation of Mg(Fe_<1-x>Mn_x)_2O_4 ferrites were evaluated at temperature 1200 to 1350℃ in air.
Finally MgFe_2O_4/Fe-Ni alloy bulk composites has been tried by adopting high-pressure sintering two powder … More s: Composite Powder I and Composite Powder II . The former was prepared as follows; fine MgO particle-coated Fe-Ni powders were heat-treated under various oxygen partial pressures at 600°and 700℃. The latter was fine MgO+a-Fe_2O_3 mixed powder particles-coated Fe-Ni powders. For the composite powders, two sintering processes were tried; i.e., pulsed-electric current pressure sintering PECPS (800℃/30MPa/3min) or HIP (950°-1250℃/196MPa/2h). Phase identification by XRD and SEM observation revealed that dense microstructure consisting of two phases (spinel MgFe_2O_4 and Fe-Ni alloy) was attained from the combination of composite powders II, PECPS and a re-oxidation process. However, other process resulted in formation of Wusteit phase of Mg_<1-x>Fe_xO and FeO in addition to Fe-Ni due to highly reductive atmosphere during the sintering. Thus obtained composite materials consisting two phases showed good magnetic properties at room temperature as expected from their compositions and microstructures: saturation magnetization density B_s of 1.20 T, and permeabilityμ〜15-30 at 1 MHz, and a Curie point above 460℃. Less

Report

(4 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • 2005 Annual Research Report
  • Research Products

    (22 results)

All 2008 2007 2006 2005 Other

All Journal Article (9 results) (of which Peer Reviewed: 2 results) Presentation (10 results) Book (1 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Low-temperature sintering of Mg(Fe_<1-x> Mn_x)_2O4(0≦x≦0.4) powders prepared via a citric acid route2008

    • Author(s)
      K.Hirota, K.Saruwatari, M.Kato, K.Nakade, M.Yoshinaga
    • Journal Title

      Sci.& Eng.Rev.of Doshisha Univ. 49

      Pages: 1-9

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] 高圧焼結法によるMg-Fe-O酸化物フェライト/磁性金属系複合材料の作製2008

    • Author(s)
      藤村 研悟, 加藤 将樹, 廣田 健
    • Journal Title

      粉体および粉末冶金 55-9

      Pages: 629-636

    • NAID

      10024350841

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Low-temperature sintering of Mg(Fe_<1-x>Mn_x)_2O4(0〓x〓0.4) powders prepared via a citric acid route2008

    • Author(s)
      K. Hirota, K. Saruwatari, M. Kato, K. Nakade, M. Yoshinaga
    • Journal Title

      Sci. & Eng. Rev. of Doshisha Univ. 49[1]

      Pages: 1-9

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Mn添加Mgフェライト[Mg(Fe_<1-x>Mn_x)_2O_4(0【less than or equal】x【less than or equal】0.4)]の高温クリープ特性2007

    • Author(s)
      猿渡啓一, 加藤将樹, 廣田 健, 岡本泰則
    • Journal Title

      第45回セラミック基礎科学討論会講演要旨集

    • Related Report
      2006 Annual Research Report
  • [Journal Article] クエン酸ゲル法によって調製したMg(Fe_<1-x>Mn_x)_2O_4粉体の低温焼結と磁気特性2006

    • Author(s)
      猿渡啓一, 加藤将樹, 廣田 健, 中出且之
    • Journal Title

      第44回セラミックス基礎科学討論会講演要旨集 高知

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Sintering and electric and magnetic properties of spinel-type Mg(Fe_<1-x> Mn_x)_2O4(0≦x≦0.4) powders prepared via a citric acid route2005

    • Author(s)
      K.Hirota, Y.Shoda, K.Saruwatari, K.Nakade, M.Kato
    • Journal Title

      1st International Symposium on Functional Materials C-2-6(CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Sintering and electric and magnetic properties of spinel-type Mg(Fe_<1-x>Mn_x)_2O4(0〓x〓0.4) powders prepared via a citric acid route2005

    • Author(s)
      K. Hirota, Y. Shoda, K. Saruwatari, K. Nakade, M. Kato
    • Journal Title

      1st International Symposium on Functional Materials, Kuala Lumpur, Malaysia C-2-6

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Sintering and electric and magnetic properties of spinel-type Mg(Fe_<1-x>Mn_x)_2O_4 (0【less than or equal】x【less than or equal】0.4) powders prepared via a citric acid route2005

    • Author(s)
      Ken Hirota, Yoshifumi Shoda, Keiichi Saruwatari, Katsuyuki Nakade, Masaki Kato
    • Journal Title

      Proc.of Materials 2005 : The 1^<st> International Symposium on Functional Materials, Hilton Kuala Lumpur, Malaysia, 6-8 December, 2005.

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Fabrication of Mg-Fe-O ferrite/magnetic metal bulk composites by high-pressure sintering

    • Author(s)
      K. Fujimura, M. Kato, K. Hirota
    • Journal Title

      Jpn. Power and Powder Metallurgy, has been submitted.

    • NAID

      10024350841

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 高圧焼結法によるMg-Fe-O酸化物フェライト/磁性金属複合材料の作製2007

    • Author(s)
      藤村 研悟, 加藤 将樹, 廣田 健
    • Organizer
      粉体粉末冶金協会 (平成19年秋季大会)
    • Place of Presentation
      京都工芸繊維大学(京都市)
    • Year and Date
      2007-11-20
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 高圧焼結法によるMg-Fe-0酸化物フェライト/磁性金属複合材料の作製2007

    • Author(s)
      藤村 研悟, 加藤 将樹, 廣田 健
    • Organizer
      粉体粉末冶金協会(平成19年秋季大会)
    • Place of Presentation
      京都工芸繊維大学(京都市)
    • Year and Date
      2007-11-20
    • Related Report
      2007 Annual Research Report
  • [Presentation] Mn添加Mgフェライト[Mg(Fe_<1-x>Mn_x)_2O4(0≦x≦0.4)]の高温クリープ特性2007

    • Author(s)
      猿渡 啓一, 加藤 将樹, 廣田 健, 岡本 泰則
    • Organizer
      日本セラミックス協会基礎科学部会 (第45回セラミックス基礎科学討論会)
    • Place of Presentation
      仙台国際センター(仙台市)
    • Year and Date
      2007-01-23
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Fabrication of carbon nanofiber(CNF)/SiAlON composites by pulsed electric-current pressure sintering and their mechanical and electrical properties2007

    • Author(s)
      K. Hirota, T. Shibata, M. Kato, T. i Nishimura
    • Organizer
      MS&T'07(Materials Science and Technology'07
    • Place of Presentation
      Detroit, USA
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Simultaneous synthesis and consolidation of carbon nanofiber(CNF)-dispersed composites by spark plasma sintering(SPS)2007

    • Author(s)
      K. Hirota, H. Hara, T. Shibata, M. Kato, T. Nishimura
    • Organizer
      7th Pacific Rim Conference on Ceramic and Glass Technology Shanghai International Convention Center
    • Place of Presentation
      Shanghai, China
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Effect of Iodine Intercalation on Structural and Physical Properties of Misfit Cobaltates2006

    • Author(s)
      M. Kato, K. Umehara, Y. Goto, K. Hirota, K. Yoshimura
    • Organizer
      International Conference on Magnetism
    • Place of Presentation
      Kyoto, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Mechanical Properties of Simultaneous Synthesized and Consolidated Carbon Nanofiber(CNF)-Dispersed SiC Composites by Pulsed Electric-Current Pressure Sintering2006

    • Author(s)
      K. Hirota, H. Hara, M. Kato
    • Organizer
      Inorganic Materials 2006
    • Place of Presentation
      Ljubljana Slovenia
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Sintering and electric and magnetic properties of spinel-type Mg(Fe_<1-x>Mn_x)_2O4(0≦x≦0.4) powders prepared via a citric acid route2005

    • Author(s)
      K.Hirota, Y.Shoda, K.Saruwatari, K.Nakade, M.Kato
    • Organizer
      1st International Symposium on Functional Materials
    • Place of Presentation
      Kuala Lumpur,Malaysia
    • Year and Date
      2005-12-05
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Sintering and electric and magnetic properties of spinel-type Mg(Fe_<1-x> Mn_x)_2O_4(0〓x〓0.4) powders prepared via a citric acid route2005

    • Author(s)
      K. Hirota, Y Shoda, K. Saruwatari, K. Nakade, M. Kato
    • Organizer
      1st International Symposium on Functional Materials, Kuala Lumpur
    • Place of Presentation
      Malaysia
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Simultaneous Synthesis and Consolidation of W-Added ZrB_2 by Pulsed Electric Current Pressure Sintering and Their Mechanical Properties

    • Author(s)
      K. Hirota, T. Endo, M. Kato, S. Nakane, T. Nishimura, Y. Morisada, K. Mizuuchi
    • Organizer
      The Sixth Pacific Rim International Conference on Advanced Materials and Processing
    • Place of Presentation
      ICC Jeju Island, Korea
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Book] 新機能微粒子材料の開発とプロセス技術 監修:日高重助2006

    • Author(s)
      廣田, 他36名, 廣田担当:pp.22-29, 47-51(分筆)
    • Publisher
      株式会社シーエムシー出版
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Patent(Industrial Property Rights)] 磁性材料及びその製造法2005

    • Inventor(s)
      廣田 健, 庄田 良史
    • Industrial Property Rights Holder
      学校法人同志社
    • Patent Publication Number
      2007-088215
    • Filing Date
      2005-09-22
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Patent(Industrial Property Rights)] 磁性体材料及びその製造方法2005

    • Inventor(s)
      庄田良史, 廣田健
    • Industrial Property Rights Holder
      同志社大学
    • Industrial Property Number
      2005-275314
    • Filing Date
      2005-09-22
    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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