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Heuristic Scheduling in Machining-Assembly Flowshop under Supply Chain Environment

Research Project

Project/Area Number 17510130
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionOsaka Prefecture University

Principal Investigator

MORIZAWA Kazuko  Osaka Prefecture University, Graduate School of Engineering, Assistant Professor, 工学研究科, 講師 (60220050)

Co-Investigator(Kenkyū-buntansha) NAGASAWA Hiroyuki  Osaka Prefecture University, Graduate School of Engineering, Professor, 工学研究科, 教授 (30117999)
HIRABAYASHI Naoki  Osaka Prefecture University, Graduate School of Engineering, Assistant Professor, 工学研究科, 講師 (80199091)
Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 2006: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2005: ¥800,000 (Direct Cost: ¥800,000)
KeywordsSystems Engineering / Production Management / Scheduling / Machining-Assembly Cell / Supply Chain Management
Research Abstract

This research dealt with scheduling problems to minimize makespan in a flexible manufacturing cell(FMC). FMC has attracted manufactures because it is effective for machining various component parts and assembling them into many kinds of products in a small lot to meet a rapid change in production-mix and its demand. We formulated the FMCs as machining-assembly flowshop(MAFS) models to minimize makespan and proposed two types of heuristic algorithms for finding a near optimum schedule to this problem efficiently.
One of the proposed algorithms is a heuristic algorithm, in which some promising schedules for the original MAFS model are found by applying NEH algorithm to converted virtual flowshop models in various ways, and then better schedules are searched by applying some job-moving strategies, such as Johnson-rule-based strategy, critical-job/line-based strategies, to the schedules.
Another one is a Branch-and-Bound(B&B) based local search algorithms, which searches neighborhood of initial schedules in an enumerative manner by using a branching procedure in a branch-and-bound algorithm. In this algorithm, some initial schedules are found first by using promising heuristic methods, and then a B&B-based parallel local search is implemented for obtaining an optimal(or a near-optimal) schedule.
Numerical experiments were implemented to demonstrate that booth of the proposed algorithms can efficiently provide a nearoptimum schedule with high accuracy such as mean relative error being less than 1% and the maximum relative error being at most 3%.
Extension of the proposed algorithms to the case of dynamic and multiobjective scheduling will be one of our future works.

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (10 results)

All 2006 2005

All Journal Article (10 results)

  • [Journal Article] List-based Squeezing Branch and Bound法におけるノード選択方法の改良2006

    • Author(s)
      梶井孝則, 森澤和子, 長沢啓行
    • Journal Title

      日本機械学会生産システム部門講演会2006 講演論文集

      Pages: 69-70

    • Related Report
      2006 Annual Research Report
  • [Journal Article] 選好構造の変化を考慮したリアルタイムスケジューリング法2006

    • Author(s)
      今井啓裕, 平林直樹, 長沢啓行
    • Journal Title

      日本経営工学会平成18年度秋季研究大会予稿集

      Pages: 72-73

    • Related Report
      2006 Annual Research Report
  • [Journal Article] List-base Squeezing Branch and Bound法による機械非指定型・加工-組立フローショップ・スケジューリング2005

    • Author(s)
      土本一成, 森澤和子, 長沢啓行
    • Journal Title

      日本経営工学会論文誌 56・5

      Pages: 358-365

    • NAID

      110007539931

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] List-based Squeezing Branch and Bound Algorithm for Flowshop Scheduling Problems2005

    • Author(s)
      K.Morizawa, H.Nagasawa
    • Journal Title

      Proceedings of 18th International Conference on Production Research CD-ROM

      Pages: 1-6

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Dynamic Layout Method using Evolution Strategies in Case of Different Areas of Facilities2005

    • Author(s)
      N.Hirabayashi, H.Nagasawa
    • Journal Title

      Proceedings of 18th International Conference on Production Research CD-ROM

      Pages: 1-5

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] List-based Branch-and-Bound Algorithm for Minimizing Makespan in a Machine-unfixed, Machining-Assembly Flowshop Scheduling Problem2005

    • Author(s)
      K.Tsuchimoto, K.Morizawa, H.Nagasawa
    • Journal Title

      Journal of Japan Industrial Management Association Vol.56, No.5

      Pages: 358-365

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] List-based Squeezing Branch and Bound Algorithm for Flowshop Scheduling Problems2005

    • Author(s)
      K.Morizawa, H.Nagasawa
    • Journal Title

      Proceedings of 18th International Conference on Production Research (CD-ROM)

      Pages: 1-6

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Dynamic Layout Method using Evolution Strategies in Case of Different Areas of Facilities2005

    • Author(s)
      N.Hirabayashi, H.Nagasawa
    • Journal Title

      Proceedings of 18th International Conference on Production Research (CD-ROM)

      Pages: 1-5

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] List-based Squeezing Branch and Bound法による機械非指定型・加工-組立フローショップ・スケジューリング2005

    • Author(s)
      土本一成, 森澤和子, 長沢啓行
    • Journal Title

      日本経営工学会論文誌 56・5

      Pages: 358-365

    • NAID

      110007539931

    • Related Report
      2005 Annual Research Report
  • [Journal Article] List-based Squeezing Branch and Bound Algorithm for Flowshop Scheduling Problems2005

    • Author(s)
      Kazuho Morizawa, Hiroyuki Nagasawa
    • Journal Title

      Proceedings of 18th International Conference on Production Research (CD-ROM)

      Pages: 1-6

    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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