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Rapid production of Al-coated-Ti spherical powders by using plasma spraying method.

Research Project

Project/Area Number 17540470
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Plasma science
Research InstitutionYamaguchi University

Principal Investigator

OSAKI Katashi  Yamaguchi University, Graduate school of science and engineering, Associate professor, 大学院理工学研究科, 助教授 (30035050)

Co-Investigator(Kenkyū-buntansha) FUKUMASA Osamu  Yamaguchi University, Graduate school of science and engineering, Professor, 大学院理工学研究科, 教授 (20026321)
Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,700,000)
Fiscal Year 2006: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2005: ¥2,700,000 (Direct Cost: ¥2,700,000)
KeywordsPlasma jet generator / Plasma spray gun / Plasma processing / Spectroscopic measurement / Hybrid particle
Research Abstract

In the present study, the aim is to product various hybrid particles by using a plasma spraying method. To this end, I have developed the high-performance-type plasma spray gun(HPPSG), and so, Al-coated-Ti spherical powders, which were raw material of Ti-Al metallic bond material, have been produced by using this spry gun. The results obtained in this study are as follows :
1. Development of HPPSG based on plasma electrode type plasma jet generator.
(1) A newly designed advanced plasma electrode type plasma jet generator (APEPJG) was stably operated under various operating conditions (maximum jet power; 14.1kW, thermal efficiency; 70-76%). Now, this generator constitutes from two Cu rode anodes and a Th-W rode cathode.
(2) HPPSG consists of the above-mentioned APEPJG and two feed pipes which are set on and perpendicular the nozzle axis. HPPSG was stably operated under various spraying conditions and jet power was effectively controlled by the arc current. Also, the process materials effectively heated and melted and then symmetrically ejected from the nozzle.
2. Production and appraisal of produced Al-coated-Ti spherical powders.
(1) Al-coated-Ti spherical powders were produced by using the developed spry gun. But, the production rate of powders was low (〜few %) and also, the spherical particle was few..
(2) The produced Al-coated-Ti particle was rich in Al.
(3) The quantity and quality of produced Al-coated-Ti particles were improved at 40 l/min in the working gas flow rate. But detailed effects of the gas flow rate on the quantity and quality of it are further investigation.
3. Quantities production of Al-coated-Ti spherical powders and synthesis of Ti-Al metallic bond material.
It is possible to product quantities of Al-coated-Ti spherical powders with improving the production rate and the particle collector. In the future, it will be carried out further study.

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (26 results)

All 2007 2006 2005

All Journal Article (26 results)

  • [Journal Article] 改良形プラズマ電極型プラズマ溶射ガンによるAl被覆Ti粉末の作成2007

    • Author(s)
      大崎 堅
    • Journal Title

      プラズマ応用と複合機能材料 Vol. 16

      Pages: 55-56

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Production of Al-Coated-Ti Powders by using Advanced Plasma Electrode Type Plasma Spry Gun. (in Japanese)2007

    • Author(s)
      K.Osaki
    • Journal Title

      Plasma Application and Hybrid Functionally Materials Vol.16

      Pages: 55-56

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 改良形プラズマ電極型プラズマ熔射ガンによるAl被覆Ti粉末の作成2007

    • Author(s)
      大崎 堅
    • Journal Title

      プラズマ応用と複合機能材料 Vol.16

      Pages: 55-56

    • Related Report
      2006 Annual Research Report
  • [Journal Article] プラズマ反応溶射法によるTiO_2粉末の即時合成-反応場の光学的考察-2006

    • Author(s)
      大崎 堅
    • Journal Title

      プラズマ応用と複合機能材料 Vol. 15

      Pages: 59-60

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 改良形プラズマ電極型プラズマジェット発生器の作動特性2006

    • Author(s)
      大崎 堅
    • Journal Title

      高温学会誌、平成18年度春季総合学術講演会講演概要 Vol. 32, No. 3

      Pages: 17-17

    • NAID

      10029254107

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] プラズマ反応溶射によるTiO_2 の即時合成-合成粉末組成の原料粉末注入位置依存性-2006

    • Author(s)
      武井 信裕
    • Journal Title

      平成18年度 電気・情報関連学会中国支部連合大会予稿集

      Pages: 397-397

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] プラズマ溶射法によるAl被覆Ti粉末の高速生成2006

    • Author(s)
      藤本 聡
    • Journal Title

      平成18年度 電気・情報関連学会中国支部連合大会予稿集

      Pages: 398-398

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 改良形プラズマ電極型プラズマ溶射ガンの作動特性2006

    • Author(s)
      大崎 堅
    • Journal Title

      (社)プラズマ・核融合学会 第23回年会予稿集

      Pages: 131-131

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Rapid Synthesis of TiO2 Powders by using Plasma Reactive Spraying Method-Optical Considerations of Reactive Field-(in Japanese)2006

    • Author(s)
      K.Osaki
    • Journal Title

      Plasma Application and Hybrid Functionally Materials Vol.15

      Pages: 59-60

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Operating Characteristics of Advanced Plasma Electrode Type Plasma Jet Generator. (in Japanese)2006

    • Author(s)
      K.Osak
    • Journal Title

      J.of High Temperature Society Vol. 32, No. 3

      Pages: 17-17

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Rapid Synthesis of TiO_2 Powders by using Plasma Reactive Spraying Method-Dependence of the Composition of Synthesized Powder on Feeding Position ・(in Japanese)2006

    • Author(s)
      N.Takei
    • Journal Title

      Proc.of the Chugoku Block Conference in the Institute of Electrical/Information/Others Engineers of Japan 2006

      Pages: 397-397

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] High Speed Production of Al-Coated-Ti Powders by using Plasma Spraying Method. (in Japanese)2006

    • Author(s)
      S.Fujimoto
    • Journal Title

      Proc.of the Chugoku Block Conference in the Institute of Electrical/Information/Others Engineers of Japan 2006

      Pages: 398-398

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Operating Characteristics of Advanced Plasma Electrode Type Plasma Spry Gun. (in Japanese)2006

    • Author(s)
      K.Osaki
    • Journal Title

      Proc.of The 23th Annual Meeting of the Japan Society of Plasma Science and Nuclear Fusion Research

      Pages: 131-131

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 改良形プラズマ電極型プラズマジェット発生器の作動特性2006

    • Author(s)
      大崎 堅
    • Journal Title

      高温学会誌、平成18年度春季総合学術諧演会講演概要 Vol.32,No.3

      Pages: 17-17

    • NAID

      10029254107

    • Related Report
      2006 Annual Research Report
  • [Journal Article] プラズマ反応溶射によるTiO_2の即暗合成-合成粉末組成の原料粉末注入位置依存性-2006

    • Author(s)
      武井 信裕
    • Journal Title

      平成18年度 電気・情報関連学会中国支部連合大会予稿集

      Pages: 397-397

    • Related Report
      2006 Annual Research Report
  • [Journal Article] プラズマ熔射法によるAl被覆Ti粉末の高速生成2006

    • Author(s)
      藤本 聡
    • Journal Title

      平成18年度 電気・情報関連学会中国支部連合大会予稿集

      Pages: 398-398

    • Related Report
      2006 Annual Research Report
  • [Journal Article] プラズマ反応溶射法によるTiO_2粉末の即時合成-反応場の光学的考察-2006

    • Author(s)
      大崎 堅
    • Journal Title

      プラズマ応用と複合機能材料 Vol.15

      Pages: 59-60

    • Related Report
      2005 Annual Research Report
  • [Journal Article] プロセス用熱プラズマ源の開発とその応用2005

    • Author(s)
      大崎 堅
    • Journal Title

      JWRI Symposium 2005 -研究成果発表会論文集- (大阪大学接合科学研究所)

      Pages: 223-224

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Rapid Synthesis of TiO2 Powder by Using Laminar plasma Processing2005

    • Author(s)
      K.Osaki
    • Journal Title

      Proc. of ISAPS' 05, Advances in Applied Plasma Science Vol.5

      Pages: 325-328

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] プラズマ反応溶射法によるTiO_2粉末の即時合成-反応場のガス冷却効果-2005

    • Author(s)
      大崎 堅
    • Journal Title

      電気学会研究会資料 プラズマ研究会 PST-05-73-91

      Pages: 23-26

    • NAID

      10016841158

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Development and Application of Thermal Plasma Source for Processing. (in Japanese)2005

    • Author(s)
      K.Osaki
    • Journal Title

      JWRI Symposium 2005

      Pages: 223-224

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Rapid Synthesis of TiO2 Powder by Using Laminar Plasma Processing.2005

    • Author(s)
      K.Osaki
    • Journal Title

      Proc.of ISAPS'05, Advances in Applied Plasma Science Vol.5

      Pages: 325-328

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Rapid Synthesis of TiO2 Particles by Using Plasma Reactive Spraying Method-Effect of Gas Cooling on Reactive Field・(in Japanese)2005

    • Author(s)
      K.Osaki
    • Journal Title

      Proc.of the Plasma Research Meeting in IEEJ PST-05-73-91

      Pages: 23-26

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] プロセス用熱プラズマ源の開発とその応用2005

    • Author(s)
      大崎 堅
    • Journal Title

      JWRI Symposium 2005 -研究成果発表会論文集-(大阪大学接合科学研究所)

      Pages: 223-224

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Rapid Synthesis of TiO2 Powder by Using Laminar plasma Processing2005

    • Author(s)
      K.Osaki
    • Journal Title

      Proc.of ISAPS' 05, Advances in Applied Plasma Science Vol.5

      Pages: 325-328

    • Related Report
      2005 Annual Research Report
  • [Journal Article] プラズマ反応溶射法によるTiO_2粉末の即時合成-反応場のガス冷却効果-2005

    • Author(s)
      大崎 堅
    • Journal Title

      電気学会研究会資料 プラズマ研究会 PST-05-73〜91

      Pages: 23-26

    • NAID

      10016841158

    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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