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Forming limits and constitutive modeling of steel tube for automotive parts

Research Project

Project/Area Number 17560628
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

KUWABARA Toshihiko  Tokyo University of Agriculture and Technology, Institute of Symbiotic Science and Technology, Professor, 大学院共生科学技術研究院, 教授 (60195609)

Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2006: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2005: ¥2,400,000 (Direct Cost: ¥2,400,000)
Keywordsmaterial processing / yield surface / plastic anisotropy / yield function / constitutive model / non-normality flow rule / forming limit / combined loading / チューブハイドロフォーミング / 鋼管 / 異方性降伏関数 / 成形限界ひずみ / 成形限界応力 / 材料試験
Research Abstract

The present study aims to clarify the nature of the path-dependence of forming limit stresses from a view point of the phenomenological plasticity analysis.
In this analysis we use a non-normality flow rule proposed by Kuroda and Tvergaard (2001). This flow rule assumes a non-linear dependence of the plastic strain rate D^P on the total strain rate D, where D is decomposed as
D=D^e +D^P=D^e+^^・ΦN^P (1)
where e and p indicate the elastic and plastic part of strain. N^P defines the direction of D^P, ^^・Φ is a non-negative overstress function for rate-dependent cases. State variables of the material are assumed to be Cauchy stress tensor, σ, and the orthonormal vectors n, defined along the axes of orthotropy, and equivalent strain ^^-ε. These variable are calculated using following equations:
^^。σ=^^・σ-ω・σ+σ・ω=C^<+e>:D^e=C:D-^^・ΦC^e : N^P (2)
^^・n_i=ω・n_i (3)
^^-ε=∫^^<・->εdt, ^^<・->ε=√<2/3>^^・Φ (4)
where C^e is the fourth order elastic moduli tensor. With a superposed o denoting an objective rat … More e with respect to the spin ω and the superposed dot denoting a material time derivative, the elasticity relation is assumed to be given by Hooke's law.
The limits to formability are simulated using the M-K model both for proportional loading and two types of combined loadings : one type includes unloading between the first and second loadings while the other type does not include unloading. The strain paths for each combined loading are almost identical, while the resulting stress paths are significantly different. The effects of changing stress/strain paths on the FLC and FLSC are discussed in detail by observing the strain localization process for each case. A basic question is: Is the forming limit stress always path-independent, irrespective of stress/strain paths? If so, why? If not, what makes the forming limit stress path-dependent?
The forming limit stresses calculated for combined loading A agree well with those calculated for the linear stress paths, while the forming limit curves in strain space depend strongly on the strain paths. The forming limit stresses calculated for the combined loading B do not, however, coincide with those calculated for the linear stress paths. Less

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (12 results)

All 2007 2006 2005

All Journal Article (12 results)

  • [Journal Article] Advances in experiments on metal sheets and tubes in support of constitutive modeling and forming simulations2007

    • Author(s)
      Toshihiko Kuwabara
    • Journal Title

      International Journal of Plasticity 23・3

      Pages: 385-419

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Path-dependence of the forming limit stresses in a sheet metal2007

    • Author(s)
      Kengo Yoshida
    • Journal Title

      International Journal of Plasticity 23・3

      Pages: 361-384

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Effect of strain hardening behavior on forming limit stresses of steel tube subjected to nonproportional loading paths2007

    • Author(s)
      Kengo Yoshida
    • Journal Title

      International Journal of Plasticity 23・7

      Pages: 1260-1284

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Advanced in experiments on metal sheets and tubes in support of constitutive modeling and forming simulations2007

    • Author(s)
      Toshihiko Kuwabara
    • Journal Title

      International Journal of Plasticity 23-3

      Pages: 385-419

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Path-dependence of the forming limit stresses in a sheet metal2007

    • Author(s)
      Kengo Yoshida, Toshihiko Kuwabara, Mitsutoshi Kuroda
    • Journal Title

      International Journal of Plasticity 23-3

      Pages: 361-384

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effect of strain hardening behavior on forming limit stresses of steel tube subjected to nonproportional loading paths2007

    • Author(s)
      Kengo Yoshida, Toshihiko Kuwabara
    • Journal Title

      International Journal of Plasticity 23-7

      Pages: 1260-1284

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effect of strain hardening behavior on forming limit stresses of steel tube subjected to nonproportional paths2007

    • Author(s)
      Kengo Yoshida
    • Journal Title

      International Journal of Plasticity 23・7

      Pages: 1260-1284

    • Related Report
      2006 Annual Research Report
  • [Journal Article] 鋼管の成形限界応力のひずみ経路依存性に及ぼすひずみ硬化挙動の影響2006

    • Author(s)
      吉田健吾, 桑原利彦
    • Journal Title

      鉄と鋼 92・1

      Pages: 36-45

    • NAID

      110002973202

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 複合応力経路下における鋼管およびアルミニウム合金管の成形限界2005

    • Author(s)
      吉田健吾, 桑原利彦
    • Journal Title

      日本鉄鋼協会講演会論文集 材料とプロセス 18・5

      Pages: 1201-1202

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 各種負荷経路における鋼管の成形限界 -第1報 線形応力経路における成形限界の測定と解析-2005

    • Author(s)
      桑原利彦, 吉田健吾
    • Journal Title

      第55回塑性加工連合講演会論文集

      Pages: 183-184

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 各種負荷経路における鋼管の成形限界 -第2報 複合応力経路における成形限界応力のひずみ経路依存性-2005

    • Author(s)
      吉田健吾, 桑原利彦
    • Journal Title

      第55回塑性加工連合講演会論文集

      Pages: 185-186

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 成形限界応力線のひずみ経路依存性に関する実験検証2005

    • Author(s)
      吉田健吾, 桑原利彦
    • Journal Title

      日本機械学会東北支部第41期秋季講演会講演論文集 2

      Pages: 247-248

    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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