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An investigation of flow parameters near material surface to predict unusual corrosion in piping system

Research Project

Project/Area Number 17560635
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionHIROSHIMA UNIVERSITY

Principal Investigator

YABUKI Akihiro  Hiroshima University, Graduate School of Engineering, Associate Professor, 大学院工学研究科, 助教授 (70284164)

Co-Investigator(Kenkyū-buntansha) ISOMOTO Yoshinori  Hiroshima University, Graduate School of Engineering, Associate Professor, 大学院工学研究科, 助教授 (40127626)
Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 2006: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2005: ¥2,800,000 (Direct Cost: ¥2,800,000)
KeywordsCorrosion / Erosion / Erosion-Corrosion / Flow Parameter / Piping system / Accident / Flow simulation / Power Plants / エロージョン-コロージョン / 推定式 / オリフィス / プラント / 漏洩事故 / 点検
Research Abstract

The purpose of this study is to predict unusual corrosion occurring in piping systems in chemical plants. The relationship between corrosion of metallic materials and the flow parameters they were exposed to at their surface was investigated. The measurement of fluid pressure and flow simulation in the testing apparatus were carried out, and the flowing results were obtained.
(1) An apparatus for measuring fluid pressure near the specimen surface in a jet-in-slit corrosion testing apparatus was developed, and it was recognized that pressure fluctuation was related to large damage occurring on the specimen. The flow parameters were selected as average differential pressure, fluctuation of differential pressure and wall pressure on the specimen surface. The equation to predict the erosion-corrosion damage was proposed. The damage of copper alloys calculated by this equation was consistent with the experimental data.
(2) Calculation by flow simulation was carried out to apply the proposed equation to piping systems in plants. The flow simulation in a jet-in-slit corrosion testing apparatus was carried out to confirm whether or not the fluctuation of flow velocity near the material surface could be calculated. The 2D axisymmetric model was applied for flow simulation. The flow velocities near the surface of the specimen and wall pressure were calculated as an unsteady-state laminar flow. As a result, the flow velocity fluctuation could be calculated by flow simulation through application of a fine mesh to the model.
(3) The damage of brass by erosion-corrosion was calculated by a proposed equation with hydrodynamic and material parameters, and thus the damage depth could be predicted. The flow condition of an orifice was calculated, and the flow velocity fluctuation could be confirmed downstream of the orifice. The flow parameter was calculated by flow simulation and applied to the proposed equation, which yielded the damage estimate.

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (6 results)

All 2007 2006 Other

All Journal Article (6 results)

  • [Journal Article] Critical Ion Concentration on Pitting and General Corrosion of Copper2007

    • Author(s)
      Akihiro Yabuki
    • Journal Title

      Corrosion 63・3

      Pages: 249-257

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Critical Ion Concentration on Pitting and General Corrosion of Copper2007

    • Author(s)
      Akihiro Yabuki
    • Journal Title

      Corrosion 63-3

      Pages: 249-257

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] プラント配管におけるエロージョンーコロージョン2006

    • Author(s)
      矢吹彰広
    • Journal Title

      メインテナンス 250

      Pages: 33-37

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Erosion-Corrosion in piping systems in plants2006

    • Author(s)
      Akihiro Yabuki
    • Journal Title

      Maintenance 250

      Pages: 33-37

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Corrosion of an aluminum alloy chilled in flowing seawater and the effect of cathodic prevention

    • Author(s)
      Akihiro Yabuki
    • Journal Title

      Materials and Corrosion (In press)

    • NAID

      120000875259

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Corrosion of an aluminum alloy chilled in flowing seawater and the effect of cathodic prevention

    • Author(s)
      Akihiro Yabuki
    • Journal Title

      Materials and Corrosion (in press)

    • NAID

      120000875259

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary

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Published: 2005-04-01   Modified: 2016-04-21  

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