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High speed synthesis of diamond using in-liquid plasma

Research Project

Project/Area Number 17560636
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionEhime University

Principal Investigator

TOYOTA Hiromichi  Ehime University, Graduate School of Science and Engineering, Associate Professor (00217572)

Co-Investigator(Kenkyū-buntansha) NOMURA Shinfuku  Ehime University, Graduate School of Science and Engineering, Professor (20263957)
岡部 永年  愛媛大学, 理工学研究科, 教授 (20281181)
Project Period (FY) 2005 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥3,570,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥270,000)
Fiscal Year 2007: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2006: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2005: ¥1,500,000 (Direct Cost: ¥1,500,000)
Keywordsplasma process / chemical process / ceramics
Research Abstract

1. High speed synthesis of diamond
Diamond synthesis experiment was performed using in-liquid plasma process by changing experimental parameters (concentration of alcohol solution, substrate temperature, electric power and frequency, gap space between substrate and electrode). By increasing the pressure and the plasma power, the far higher growth rate was achieved than the conventional CVD diamond processes. Effective introduction of Microwave to electrode was also achieved. When the electric power of 300 W and 2.45 GHz microwave was irradiated into the methanol solution by the 6 mm electrode, the diamond film that has the thickness of 33 μm and width of 5 mm could be synthesized on the silicon substrate in 10 min. Growth rate was estimated as 200 μm/h. The result was submitted as a patent.
2. Synthesis of silicon carbide (SiC)
The good SiC crystals were synthesized by the chemical process that the hydrogen radicals pull up the impurity oxygen atoms contained in the forming SiC film. The graphite crystals were simultaneously synthesized between the SIC crystal grains. This chemical process was proved by the investigation of the plasma spectra.
3. Synthesis of aluminum nitride (AIN)
In-liquid plasma was generated in the water solution of AiCl_3 and NH_4X (X: anion) and AIN synthesis experiment was investigated. Alumina (Al_2O_3) could be synthesized; however, AIN could not be synthesized. It is important that the distance between aluminum and nitrogen atoms become closed when in-liquid plasma chemical reaction occurs.

Report

(4 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • 2005 Annual Research Report
  • Research Products

    (13 results)

All 2008 2007 2006 2004 Other

All Journal Article (8 results) (of which Peer Reviewed: 4 results) Presentation (2 results) Remarks (1 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Submerged synthesis of diamond in liquid alcohol plasma2008

    • Author(s)
      H. Toyota, S. Nomura, Y. Takahashi S. Mukasa
    • Journal Title

      Diamond and Related Materials (印刷中)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Discharge Characteristics of MW and HF In-liquid Plasma in Water2008

    • Author(s)
      Shinfuku Nomura, Hiromichi Toyota, Shinobu Mukasa, et. al.
    • Journal Title

      Applied Physics Express 1,No.4

      Pages: 46002-46002

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Submerged synthesis of diamond in liquid alcohol plasma2008

    • Author(s)
      H. Toyota, S. Nomura, Y. Takahashi, S. Mukasa
    • Journal Title

      Diamond and Related Materials, CONCERNED (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Discharge Characteristics of MW and HF In-liquid Plasma in Water2008

    • Author(s)
      Shinfuku, Nomura, Hiromichi, Tovota, Shinobu, Mukasa, Yoshiyuki, Takahashi, Tsunehiro, Maehara, Ayato, Kawashima, Hiroshi, Yamashita
    • Journal Title

      Applied Phisics Express Vol.1 No.4

      Pages: 46002-46002

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Submerged synthesis of diamond in liquid alcohol plasma2008

    • Author(s)
      Hiromichi Toyota, et. al.
    • Journal Title

      DIAMOND and RELATED MATERIALS (印刷中)

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microwave plasma in hydrocarbon liquids2006

    • Author(s)
      Shinfuku Nomura, Hiromichi Toyota, Shinobu Mukasa, et. al.
    • Journal Title

      Applied Physics Letters 88

      Pages: 211503-211503

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Microwave plasma in hydrocarbon liquids2006

    • Author(s)
      Shinfuku, Nomura, Hiromichi, Thyota, Shinobu, Mukasa, Hiroshi, Yamashita, Tsunehiro, Maehara, Makoto, Kuramoto
    • Journal Title

      Applied Physics Letters Vol.88

      Pages: 211503-211503

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Radio Frequency Plasma in Water2006

    • Author(s)
      Tsunehiro Maehara, Hiromichi Toyota et al.
    • Journal Title

      Japanese Journal of Applied Physics 45・11

      Pages: 8864-8864

    • NAID

      40015145554

    • Related Report
      2006 Annual Research Report
  • [Presentation] In-liquid plasma chemical deposition2007

    • Author(s)
      Yoshiyuki Takahashi, Hiromichi Toyota, Shinfuku Nomura, Shinobu Mukasa
    • Organizer
      The 18th International Symposium on Plasma Chemistry
    • Place of Presentation
      Kyoto
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] High Frequency and Microwave Plasma in Water2007

    • Author(s)
      Shinfuku Nomura, Hiromichi Toyota, Shinobu Mukasa, et. al.
    • Organizer
      Proceedings of the ASME-JSME 2007 Thermal Engineering and Summer Heat Transfer Conference (HT2007)
    • Place of Presentation
      Vancouver, BC, Canada
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Remarks] 「研究成果報告書概要(和文)」より

    • URL

      http://www.me.ehime-u.ac.jp/labo/plasma/index.htm

    • Related Report
      2007 Final Research Report Summary
  • [Patent(Industrial Property Rights)] ダイヤモンド製造方法2006

    • Inventor(s)
      豊田 洋通, 野村 信福, 向笠 忍
    • Industrial Property Rights Holder
      国立大学法人愛媛大学, 株式会社豊田自動織機
    • Industrial Property Number
      2006-340327
    • Filing Date
      2006-12-18
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary 2006 Annual Research Report
  • [Patent(Industrial Property Rights)] 多孔質膜およびその生成装置と生成方法2004

    • Inventor(s)
      豊田 洋通, 岡部 永年, 野村 信福
    • Industrial Property Rights Holder
      株式会社テクノネットワーク四国
    • Industrial Property Number
      2004-045546
    • Filing Date
      2004-02-23
    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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