Formation and Properties of Selecting Functionally Gradient Sprayed Coating by Direct Diode Laser/ Cold Spray Process
| Project/Area Number |
17560644
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| Research Category |
Grant-in-Aid for Scientific Research (C)
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| Allocation Type | Single-year Grants |
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| Section | 一般 |
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| Research Field |
Material processing/treatments
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| Research Institution | KINKI UNIVERSITY |
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Principal Investigator |
MORIMOTO Junji Kinki University, School of Science and Technology, Professor, 理工学部, 教授 (30088471)
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| Co-Investigator(Kenkyū-buntansha) |
SASAKI Yho Kinki University, School of Science and Technology, Associate Professor, 理工学部, 講師 (70205871)
ABE Nobuyuki Osaka University, Joining and Welding Research Institute, Associate Professor, 接合科学研究所, 助教授 (90127176)
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| Project Period (FY) |
2005 – 2006
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| Project Status |
Completed (Fiscal Year 2006)
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| Budget Amount *help |
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 2006: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2005: ¥1,200,000 (Direct Cost: ¥1,200,000)
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| Keywords | Metal / Ceramic Composite Coating / TiO_2-Zn Coating / Cr_3C_2-NiCr coating / Laser remelting process / Wear Resistance / Photo-catalytic property / Direct Diode Laser / Cold Spray Process / 硬さ / プラスチックス / Ni基自溶合金粉末 / セラミックス粉末 / 耐食性 |
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| Research Abstract |
A thermal sprayed coating is formed by the successive deposition of a stream of molten droplets through the impacting, flattening, and rapid solidification and cooling processes. In the new solid cold spray process, the coating is formed by high-velocity particles impacting to the substrate to be coated without heat. These particles bond mechanically with the substrate by way of plastic deformation only. In order to help establish innovative and cost-effective applications of plastic materials in the automotive and chemical industry as well as in medical technology, surface modification is becoming more and more important as a complement or alternative to the development of new plastic materials with specific physical and chemical profiles. Commonly, polymer surfaces are coated by metallization, to enhance tribological properties or chemical resistance and to provide electromagnetic shielding or decorative effects. Examples for industrial surface refinement techniques are chemical coating, ion implantation and thermal spray coating.
In this study, the performance of a newly developed solid cold spraying apparatus and the photo-catalytic properties of TiO_2-Zn coatings were examined. TiO_2-Zn coatings were post-treated by direct diode laser and examined its mechanical properties in compare with that formed by solid cold spray process. The photo-catalytic properties of laser treated TiO_2-Zn coatings on a plastic substrate were equivalent to that of cold sprayed TiO_2-Zn coatings. We treated Cr_3C_2 coatings by laser irradiation treatment and examined its hardness in comparison with that formed by HVOF process. Consequently, the average hardness of laser treated Cr_3C_2-NiCr coating was found out to be higher than that of HVOF coatings. The laser treated Cr_3C_2-NiCr coating further improved the solid particle erosion resistance by a factor of almost twice.
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Report
(3 results)
Research Products
(4 results)
