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Finite Element Analysis and Experiments on Mechanism of Wear inside Pipe

Research Project

Project/Area Number 17560717
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Naval and maritime engineering
Research InstitutionNational Maritime Research Institute

Principal Investigator

IKAI Michiaki  National Maritime Research Institute, Osaka Ranch, Senior Technical Officer, 大阪支所, 主任研究員 (20373425)

Co-Investigator(Kenkyū-buntansha) KOJIMA Ryuji  National Maritime Research Institute, Energy/Environment Assessment Department, エネルギー・環境評価部門, 研究員 (70392694)
綾 威雄  独立行政法人海上技術安全研究所, 大阪支所, 非常勤職員 (10415812)
Project Period (FY) 2005 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2006: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 2005: ¥2,000,000 (Direct Cost: ¥2,000,000)
KeywordsFEM / PIPE / BEND / EROSION / WEAR / PARTICLES / ELBOW / エルボ / 液体工学 / モデル化 / 曲がり管
Research Abstract

The purpose of this research is to clarify the mechanism of wear of pipe caused by erosion near bends.
In fiscal year 2005, we simulated flows in pipeline by FEM and studied the flow field inside the pipe. Pipelines with a few bends were chosen as target of simulations. Nominal diameter of the pipe and bend is 80mm, bend curvatures are 76mm, 114mm and 342mm and flow velocity ranges from lm/s to 5m/s. As the result of these simulations, we specified the flow field and located high pressure zones and high speed zones.
In fiscal year 2006, we conducted an experiment to clarify the location of wear. In the experiment, we mixed sand particles in water and observed scratches on tapes attached inside of the pipe. Comparing the FEM simulations and experiments, we found that the wear occurs at high pressure zone outside of the curve whereas less wear occurs at the high speed zone inside of the curve. At the high pressure zone, the flow hit and erode the pipe wall. Mean flow rate is found to be important factor which accelerate the wear. We also found insertion of short straight pipe between two bends effectively reduces wear

Report

(3 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • Research Products

    (12 results)

All 2007 2006

All Journal Article (12 results)

  • [Journal Article] 曲がり管(エルボ)に起因する配管の減肉 第2報 : 実流実験による調査2007

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      配管・装置・プラント技術 (春季号)

      Pages: 41-45

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 実流実験からの曲がり管に起因する円管の減肉調査2007

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      海上技術安全研究所 第7回研究発表講演集

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] INVESTIGATION ON WALL THINNING OF PIPE NEAR PIPE BENDS BY EXPERIMENTS2007

    • Author(s)
      MICHIAKI IKAI, RYUJI KOJIMA, TETHUO HATANAKA
    • Journal Title

      JOURNAL OF THE SOCIETY OF PIPING ENGINEERS VOL. 47 No. 2

      Pages: 41-45

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] INVESTIGATION ON WALL THINNING OF PIPE NEAR PIPE BENDS BY EXPERIMENTS2007

    • Author(s)
      MICHIAKI IKAI, RYUJI KOJIMA, TETHUO HATANAKA
    • Journal Title

      PROCEEDINGS OF THE 7TH GENERAL MEETING OF NATIONAL MARITIME RESEARCH INSTITUTE VOL. 7

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 曲がり管(エルボ)に起因する配管の減肉 第2報 実流実験による調査2007

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      配管・装置・プラント技術((社)配管技術研究協会) 2007年春季号(未定)

    • Related Report
      2006 Annual Research Report
  • [Journal Article] 実流実験からの曲がり管に起因する円管の減肉調査2007

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      第7回海上技術安全研究所研究発表会講演集

      Pages: 193-196

    • Related Report
      2006 Annual Research Report
  • [Journal Article] 曲がり管(エルボ)に起因する配管の減肉 第1報 : 流体解析からの調査2006

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      配管・装置・プラント技術 (夏季号)

      Pages: 25-28

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 流体解析からの曲がり管に起因する円管の減肉調査2006

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      海上技術安全研究所 第6回研究発表講演集

      Pages: 223-226

    • NAID

      40015358319

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] INVESTIGATION ON WALL THINNING OF PIPE NEAR PIPE BENDS BY USING FINITE ELEMENT METHOD2006

    • Author(s)
      MICHIAKI IKAI, RYUJI KOJIMA, TETHUO HATANAKA
    • Journal Title

      JOURNAL OF THE SOCIETY OF PIPING ENGINEERS VOL. 46 No. 3

      Pages: 25-28

    • NAID

      40015358319

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] INVESTIGATION ON WALL THINNING OF PIPE NEAR PIPE BENDS BY USING FINITE ELEMENT METHOD2006

    • Author(s)
      MICHIAKI IKAI, RYUJI KOJIMA, TETHUO HATANAKA
    • Journal Title

      PROCEEDINGS OF THE 6 TH GENERAL MEETING OF NATIONAL MARITIME RESEARCH INSTITUTE VOL. 6

      Pages: 223-226

    • NAID

      40015358319

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 流体解析からの曲がり管に起因する円管の減肉調査2006

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      第6回海上技術安全研究所研究発表会講演集

      Pages: 223-226

    • NAID

      40015358319

    • Related Report
      2006 Annual Research Report
  • [Journal Article] 曲がり管(エルボ)に起因する配管の減肉 第1報 流体解析からの調査2006

    • Author(s)
      伊飼通明, 小島隆志, 畑中哲夫
    • Journal Title

      配管・装置・プラント技術((社)配管技術研究協会) (投稿済み)(査読済み)(未定)

    • Related Report
      2005 Annual Research Report

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Published: 2005-04-01   Modified: 2016-04-21  

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