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Mechanism elucidation of interfacial tension change due to chemical reaction between molten iron and molten slag and construction of quantitative estimation model

Research Project

Project/Area Number 17H03437
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making/Resorce production engineering
Research InstitutionOsaka University

Principal Investigator

TANAKA Toshihiro  大阪大学, 工学研究科, 教授 (10179773)

Co-Investigator(Kenkyū-buntansha) 鈴木 賢紀  大阪大学, 工学研究科, 准教授 (20610728)
中本 将嗣  大阪大学, 低温センター, 助教 (80467539)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥18,590,000 (Direct Cost: ¥14,300,000、Indirect Cost: ¥4,290,000)
Fiscal Year 2019: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2018: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2017: ¥14,690,000 (Direct Cost: ¥11,300,000、Indirect Cost: ¥3,390,000)
Keywords界面張力 / 吸着 / 熱力学 / 化学反応 / 金属生産工学 / 界面自由エネルギー / 硫黄の影響 / マランゴニ流動
Outline of Final Research Achievements

In order to elucidate the effect of excessive adsorption and desorption of oxygen at the interface on the decrease in interfacial tension when a chemical reaction occurs between molten steel and molten slag, a molten slag droplet is dropped onto a horizontal molten steel surface and an in-situ observation of the contact angle was performed to measure the dynamic change of interfacial tension. In addition, we proposed a model for the excessive adsorption and desorption of oxygen at the interface that can explain the dynamic change of the interfacial tension due to the chemical reaction, verified the experimental results, and confirmed the validity of the model. In addition, by connecting the above model to the thermodynamic database, we constructed a calculation system that can estimate the mass transfer state of various components between both phases and the change in interfacial tension between the two phases due to the chemical reaction between molten steel and molten slag.

Academic Significance and Societal Importance of the Research Achievements

高強度で加工性良い鋼材を開発できれば、現状よりも軽量で高強度の鋼材を自動車などに利用できる。そのためには、鉄鋼製造プロセスにおいて、高清浄度の溶鋼の開発が望まれている、高清浄溶鋼の連続鋳造プロセスにおいて、溶鋼表面のスラグを溶鋼に巻き込まないようにすることが重要である。しかし、そのために界面張力の高いスラグを設計しても、化学反応が生じた際、界面が乱れる現象が生じ、その原因は未だ明らかにされていなかった。本研究はその原因機構を詳細に明らかにしたものであり、将来の高強度・軽量鋼材の開発に寄与し、さらには自動車の燃費向上・エネルギー効率改善、CO2排出削減にも貢献する成果である。

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Annual Research Report
  • 2017 Annual Research Report
  • Research Products

    (6 results)

All 2020 2019 2018

All Journal Article (4 results) (of which Int'l Joint Research: 3 results,  Peer Reviewed: 4 results,  Open Access: 1 results) Presentation (2 results) (of which Int'l Joint Research: 1 results,  Invited: 1 results)

  • [Journal Article] Dynamic Changes in Interfacial Tension between Liquid Fe Alloy and Molten Slag Induced by Chemical Reactions2020

    • Author(s)
      田中敏宏、後藤弘樹、中本将嗣、鈴木賢紀、花尾方史、瀬々昌文、山村英明、吉川健
    • Journal Title

      Tetsu-to-Hagane

      Volume: 106 Issue: 3 Pages: 133-142

    • DOI

      10.2355/tetsutohagane.TETSU-2019-057

    • NAID

      130007803618

    • ISSN
      0021-1575, 1883-2954
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Mathematical Modelling Study of Dynamic Composition Change of Steel and Mold Flux in Continuous Casting of Steel2019

    • Author(s)
      P. Ni, T. Tanaka, M. Suzuki, M. Nakamoto and P. G. Jonsson
    • Journal Title

      ISIJ International

      Volume: 59 Issue: 11 Pages: 2024-2035

    • DOI

      10.2355/isijinternational.ISIJINT-2019-007

    • NAID

      130007748473

    • ISSN
      0915-1559, 1347-5460
    • Year and Date
      2019-11-15
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Kinetic Model of Mass Transfer and Chemical Reactions at a Steel/Slag Interface under Effect of Interfacial Tensions2019

    • Author(s)
      P. Ni, T. Tanaka, M. Suzuki, M. Nakamoto and P. G. Jonsson
    • Journal Title

      ISIJ International

      Volume: 59 Issue: 5 Pages: 737-748

    • DOI

      10.2355/isijinternational.ISIJINT-2018-496

    • NAID

      130007650346

    • ISSN
      0915-1559, 1347-5460
    • Year and Date
      2019-05-15
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Kinetic Model on Oxygen Transfer at a Steel/Slag Interface under Effect of Interfacial Tension2018

    • Author(s)
      Peiyuan Ni, Toshihiro Tanaka, Masanori Suzuki, Masashi Nakamoto, Par G. Jonsson
    • Journal Title

      ISIJ International

      Volume: 58 Issue: 11 Pages: 1979-1988

    • DOI

      10.2355/isijinternational.ISIJINT-2018-303

    • NAID

      130007519662

    • ISSN
      0915-1559, 1347-5460
    • Year and Date
      2018-11-15
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] A Kinetic Model of Mass Transfer and Chemical Reactions at a Steel/Slag Interface under Effect of Interfacial Tensions2019

    • Author(s)
      Peiyuan NI, Toshihiro Tanaka, Masanori Suzuki, Masashi Nakamoto
    • Organizer
      The 178th ISIJ Meeting
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 溶鉄-溶融スラグ間の化学反応による界面張力の動的変化2018

    • Author(s)
      田中敏宏、後藤弘樹、中本将嗣、鈴木賢紀、花尾方史、瀬々昌文、山村英明、吉川健
    • Organizer
      日本鉄鋼協会第175回春季講演大会
    • Related Report
      2017 Annual Research Report
    • Invited

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Published: 2017-04-28   Modified: 2021-02-19  

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