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Development of polymer coatings by cold-spray

Research Project

Project/Area Number 17J02142
Research Category

Grant-in-Aid for JSPS Fellows

Allocation TypeSingle-year Grants
Section国内
Research Field Materials/Mechanics of materials
Research InstitutionTohoku University

Principal Investigator

RAVI KESAVAN  東北大学, 工学研究科, 特別研究員(PD)

Project Period (FY) 2017-04-26 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 2018: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2017: ¥900,000 (Direct Cost: ¥900,000)
Keywordscold spray / polymer / fluoropolymers / high strain rate / UHMWPE / compression sintering / Mechanical testing / X Ray Tomography
Outline of Annual Research Achievements

Superhydrophobic PFA coatings were fabricated by a one-step, rapid, scalable, and solventless technique called cold-spray by in-situ supersonic impact deposition and consolidation. The research work was conducted by progressively understanding the coating behavior and later on characterizing the wetting behavior step by step as following:
1.Cold spray coating of fluoropolymer
Simple modifications of particle surface morphology by introducing nanoceramic interlayers and by laser texturing the substrate surfaces to increase the deposition efficiency upto 15%. The coating fabricated was a uniform coating thickness of 200 microns. Such coatings were possible to be fabricated at great processing speeds which, in this case, was achieved in only about 30 s - 1 min of spray deposition on a substrate surface of 0.1 m2. The coating-substrate interface shows the effective interlock formed by the laser textured asperities and the coating by the tight V-shaped and tear-shaped valleys.
2.Characterization of the wetting behavior
The coatings exhibited contact angle up to 160o, roll-off angle of 6o and excellent dynamic water repellency. The superhydrophobicity was seen to be as a result of double structured surface consisting of papillae like structured capped by a hydrophobic nanoceramic layers, high roughness of the coatings and the inherent low surface energy and hydrophobicity of PFA and FNA. The microstructure of the coated surface comprised of papilla shaped PFA capped with a layer of hydrophobic FNA forming a double structure (much like the case seen on a lotus leaf).

Research Progress Status

平成30年度が最終年度であるため、記入しない。

Strategy for Future Research Activity

平成30年度が最終年度であるため、記入しない。

Report

(2 results)
  • 2018 Annual Research Report
  • 2017 Annual Research Report
  • Research Products

    (7 results)

All 2018 2017 Other

All Int'l Joint Research (2 results) Journal Article (1 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 1 results) Presentation (4 results) (of which Int'l Joint Research: 3 results,  Invited: 1 results)

  • [Int'l Joint Research] INSA Lyon/CNRS/UDL Lyon(フランス)

    • Related Report
      2018 Annual Research Report
  • [Int'l Joint Research] INSA Lyon/CNRS/UDL Lyon(France)

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Understanding deposition mechanism in cold sprayed ultra high molecular weight polyethylene coatings on metals by isolated particle deposition method2018

    • Author(s)
      Kesavan Ravi, Tiana Deplancke, Kazuhiro Ogawa, Jean-Yves Cavaille, Olivier Lame
    • Journal Title

      Additive Manufacturing

      Volume: 21 Pages: 191-200

    • DOI

      10.1016/j.addma.2018.02.022

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] High Strain Rate Sensitivity of Ultra-High Molecular Weight Polyethylene and its Consequence on Cold-Spray Deposition Behavior2018

    • Author(s)
      Kesavan Ravi
    • Organizer
      International Thermal Spray Conference (2018), Orlando, USA
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Polymer metal integration via cold-spray2018

    • Author(s)
      Kesavan Ravi
    • Organizer
      Indo Japan Bilateral Symposium on Futuristic Materials and Manufacturing
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] Inter-Particle Sintering of Ultra-High Molecular Weight Polyethylene (UHMWPE)-Fumed Nano-Alumina (FNA) Nanocomposites under Different Interfacial Loading2017

    • Author(s)
      Kesavan Ravi, Kazuhiro Ogawa, Olivier Lame, Jean-Yves Cavaille, Tiana Deplancke, Chrystelle Bernard
    • Organizer
      14th International Conference on Flow Dynamics (ICFD), Sendai, Japan
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Experimental Analysis of Impact Behavior of Ultra-High Molecular Weight Polyethylene-Nano Ceramics Composite Particles by Isolated Particle Deposition Method2017

    • Author(s)
      Kesavan Ravi, Kazuhiro Ogawa, Olivier Lame, Jean-Yves Cavaille;
    • Organizer
      International Thermal Spray Conference (ITSC) 2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research

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Published: 2017-05-25   Modified: 2024-03-26  

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