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A dynamic mixed integer programming model to solve line and cell production systems by reconfigurable manufacturing cells with both robots and workers

Research Project

Project/Area Number 17K01279
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionKindai University

Principal Investigator

KATAOKA Takayuki  近畿大学, 工学部, 教授 (40411649)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Fiscal Year 2019: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2018: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Keywords経営工学 / ラインセル混成生産 / 人間とロボット / ベイズ学習 / 情報システム / ヒューマセンタード生産
Outline of Final Research Achievements

Recently, the management of technology know-how is focused on the manufacturing industry again. However, the modelling researches regarding the management of technology have not been found out enough yet. More and more complex operations including cooperative production problems with both robots and workers will be needed in the future. With evaluating robustness of uncertain demand, a new dynamic mixed integer programming model to solve simultaneously 2-type cell production systems (e.g. line and cell) by reconfigurable manufacturing cells with both robots and workers is proposed in this research. Finally, the management of technology for SMEs will be tackled in the future.

Academic Significance and Societal Importance of the Research Achievements

人が並ぶ生産ラインに入り込める自律型小型ロボットの登場により,従来の生産ラインがパラダイムシフトを迎える中,生産方式の視点から人間とロボットの共創作業に内在する共創パラメータを設定/分類することは,論文として事例が見当たらず,極めて独創的である.また,それに起因するラインセル混成生産方式を標準モデル化し,ロバスト性を向上させるアプローチは,学術的な特色を持つといえる.さらに自律型ロボットを想定した生産システムは,ロボット価格の低下に合わせ,そのニーズが指数関数的に増加すると予想される.財務体質の弱い中小企業へ本システムを導入することで,製造現場の管理技術力維持向上への貢献が期待できる.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (21 results)

All 2020 2019 2018 2017 Other

All Journal Article (10 results) (of which Peer Reviewed: 10 results,  Open Access: 2 results) Presentation (7 results) Book (1 results) Remarks (3 results)

  • [Journal Article] A multi-period mixed integer programming model on reconfigurable manufacturing cells2020

    • Author(s)
      Takayuki Kataoka
    • Journal Title

      Proceedings of 17th Global Conference on Sustainable Manufacturing

      Volume: 43C Pages: 231-238

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A comprehensive analysis of a mixed integer programming model to minimize the number of operators in labour-intensive manufacturing cells2019

    • Author(s)
      Takayuki Kataoka
    • Journal Title

      Proc. of 10th Annual European Decision Sciences Conference(EDSI2019)

      Volume: - Pages: 1-13

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Strategic Human Resource Management Simulation Considering Work Elements, Skills, Learning and Forgetting2019

    • Author(s)
      Kataoka Takayuki, Morikawa Katsumi, Takahashi Katsuhiko
    • Journal Title

      Procedia Manufacturing

      Volume: 39 Pages: 1633-1640

    • DOI

      10.1016/j.promfg.2020.01.278

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] ベイジアンネットワークを用いた機会制約付きライン設計最適化条件の感度分析2018

    • Author(s)
      片岡隆之,森川克己,高橋勝彦
    • Journal Title

      日本ロジスティクスシステム学会誌

      Volume: 17 Pages: 169-176

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] An Integrated mixed integer programming model without phases to minimize the number of operators in labour-intensive manufacturing cells2018

    • Author(s)
      Takayuki Kataoka, Katsumi Morikawa and Katsuhiko Takahashi
    • Journal Title

      Proceedings of the 13th International Conference on Industrial Management

      Volume: 1 Pages: 65-71

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] A multi-period operator assignment model in reconfigurable manufacturing cells2018

    • Author(s)
      Takayuki Kataoka, Katsumi Morikawa and Katsuhiko Takahashi
    • Journal Title

      Proc. Of the 19th Asia Pacific Industrial Engineering & Management Systems Conference

      Volume: 1 Pages: 1-6

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] A Multi-Objective Optimization Model to Minimize Temporary Workers Considering the Difficulty of Tasks and the Variety of Cycle Time2017

    • Author(s)
      Takayuki Kataoka, Katsumi Morikawa, Katsuhiko Takahashi
    • Journal Title

      Asia-Pacific Journal of Industrial Management

      Volume: 7 Pages: 20-29

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] 常時混流方式と品種別段取時間を考慮したラインセル転換モデル2017

    • Author(s)
      片岡隆之,森川克己,高橋勝彦
    • Journal Title

      日本ロジスティクスシステム学会誌

      Volume: 16

    • NAID

      40022271719

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] A Multi-Period Worker Assignment Model Considering Work Elements, Skills, Learning and Forgetting2017

    • Author(s)
      Takayuki Kataoka, Katsumi Morikawa, Katsuhiko Takahashi
    • Journal Title

      Proc. of the 24th International Conference on Production Research

      Volume: 1 Pages: 204-210

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] An operator assignment model in reconfigurable labour-intensive manufacturing cells2017

    • Author(s)
      Takayuki Kataoka, Katsumi Morikawa, Katsuhiko Takahashi
    • Journal Title

      Proc. of the 18th Asia Pacific Industrial Engineering & Management Systems Conference

      Volume: 1

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] RNNを用いたデータ前処理による販売予測精度向上に関する研究2020

    • Author(s)
      四茂野友就,片岡隆之
    • Organizer
      日本経営工学会中国四国支部第46回学生論文発表会
    • Related Report
      2019 Annual Research Report
  • [Presentation] RNNを用いた自動車販売予測モデルの提案と事例研究2019

    • Author(s)
      鶴岡賢紀,片岡隆之
    • Organizer
      日本経営システム学会第63回全国研究発表大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] GRUを用いた自動車販売予測の精度検証2018

    • Author(s)
      鶴岡賢紀,片岡隆之
    • Organizer
      日本オペレーションズリサーチ学会中国・四国地区SSOR
    • Related Report
      2018 Research-status Report
  • [Presentation] Gated Recurrent Unitによる複数種データを用いた自動車販売台数の予測2018

    • Author(s)
      鶴岡賢紀,片岡隆之
    • Organizer
      近畿大学大学院サイエンスネットワーク2018第8回院生サミット
    • Related Report
      2018 Research-status Report
  • [Presentation] ARIMAモデル等を用いた販売計画の精度検証2018

    • Author(s)
      片岡隆之
    • Organizer
      日本経営工学会中国四国支部平成30年度第1回勉強会
    • Related Report
      2018 Research-status Report
  • [Presentation] ベイジアンネットワークを用いたライン設計最適化条件の感度分析2017

    • Author(s)
      片岡隆之,森川克己,高橋勝彦
    • Organizer
      日本ロジスティクスシステム学会
    • Related Report
      2017 Research-status Report
  • [Presentation] 再編成可能な労働集約型セルにおけるオペレーター総数最小化モデルの研究2017

    • Author(s)
      橋爪琢馬,片岡隆之
    • Organizer
      日本オペレーションズ・リサーチ学会中国・四国地区SSOR
    • Related Report
      2017 Research-status Report
  • [Book] SCMハンドブック2018

    • Author(s)
      日本ロジスティクスシステム学会、唐澤 豊(分担執筆)
    • Total Pages
      1252
    • Publisher
      共立出版
    • ISBN
      9784320096455
    • Related Report
      2017 Research-status Report
  • [Remarks] 近大コメンテーターガイド

    • URL

      https://www.kindai.ac.jp/meikan/

    • Related Report
      2019 Annual Research Report
  • [Remarks] 近大コメンテーターガイド

    • URL

      https://www.kindai.ac.jp/meikan/rewrite.php?name=index

    • Related Report
      2018 Research-status Report
  • [Remarks] 近大コメンテーターガイド

    • URL

      http://www.kindai.ac.jp/meikan/index.html

    • Related Report
      2017 Research-status Report

URL: 

Published: 2017-04-28   Modified: 2021-02-19  

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