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Non-destructive estimation of three-dimensional residual stresses using X-ray diffraction

Research Project

Project/Area Number 17K06044
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionKogakuin University

Principal Investigator

Ogawa Masaru  工学院大学, 工学部, 准教授 (90635236)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2019: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2018: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2017: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Keywords逆問題 / X線回折 / 残留応力 / 溶接 / 摩擦攪拌接合 / 固有ひずみ / 有限要素法 / 疲労 / 非破壊 / X線回折 / 非破壊評価 / 機械材料・材料力学
Outline of Final Research Achievements

If residual stresses of the product can be estimated non-destructively, it is possible to estimate the safe remaining lifetime. We have proposed a non-destructive technique for estimating three-dimensional residual stresses using portable X-ray diffractometers. This study aims to demonstrate the effectiveness of this method for actual joints.
In this study, residual stresses of a friction stir welded plate are estimated using the proposed method. We also worked on improving the estimation accuracy of the proposed method using a welded joint.

Academic Significance and Societal Importance of the Research Achievements

これまで,専用の施設でしか,内部の残留応力分布を非破壊に評価することができなかったが,本手法により,可搬型のX線回折装置を用いて,現場で完全非破壊に残留応力分布を推定することができることを示すことができた.これにより,抜き取り検査を行うことなく,製品の余寿命を予測することができる.また,本手法は数値シミュレーションのような定性評価とは異なり,定量評価を行うため,製品の個体差を評価することができる.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (15 results)

All 2019 2018 2017 Other

All Int'l Joint Research (3 results) Presentation (7 results) (of which Int'l Joint Research: 1 results,  Invited: 4 results) Remarks (5 results)

  • [Int'l Joint Research] University of Oxford(英国)

    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] University of Oxford(英国)

    • Related Report
      2018 Research-status Report
  • [Int'l Joint Research] University of Oxford(英国)

    • Related Report
      2017 Research-status Report
  • [Presentation] 固有ひずみ理論に基づく3次元残留応力推定法と今後の逆問題の展望2019

    • Author(s)
      小川雅, A.M. Korsunsky, 石井丈紘,古迫誠司,関根真吾
    • Organizer
      日本材料学会塑性工学部門委員会
    • Related Report
      2019 Annual Research Report
    • Invited
  • [Presentation] X線回折を用いた3次元溶接残留応力の非破壊評価2019

    • Author(s)
      小川雅, A.M. Korsunsky, 石井丈紘,古迫誠司,関根真吾
    • Organizer
      第42回(一社)日本船舶海洋工学会 材料・溶接研究会
    • Related Report
      2019 Annual Research Report
    • Invited
  • [Presentation] X 線回折法と固有ひずみ理論を用いた3次元溶接残留応力分布の非破壊評価2019

    • Author(s)
      小川雅, A.M. Korsunsky, 石井丈紘,古迫誠司,関根真吾
    • Organizer
      日本鉄鋼協会 評価分析解析部会 「鉄鋼分析における誤差因子の検討:ブラックボックス化した分析装置の功罪」フォーラム研究会
    • Related Report
      2019 Annual Research Report
    • Invited
  • [Presentation] 機械製品の疲労寿命予測のためのX線3次元残留応力推定法2018

    • Author(s)
      小川雅(研究協力者: A.M. Korsunsky, 関根真吾, 渡辺大貴)
    • Organizer
      平成30年度新技術説明会
    • Related Report
      2018 Research-status Report
  • [Presentation] 溶接構造物の疲労寿命予測のためのX線3次元残留応力推定法2018

    • Author(s)
      小川雅(研究協力者: A.M. Korsunsky, 山脇大輝)
    • Organizer
      イノベーションジャパン2018
    • Related Report
      2018 Research-status Report
  • [Presentation] Nondestructive estimation of three-dimensional residual stresses for an FSW joint using X-ray diffraction and the eigenstrain reconstruction method2018

    • Author(s)
      Daiki Yamawaki, Masaru Ogawa, Alexander M. Korsunsky
    • Organizer
      European Conference on Residual Stresses (ECRS 10)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] X線回折を用いた3次元残留応力推定法と今後の逆問題の展望2017

    • Author(s)
      小川雅
    • Organizer
      日本機械学会 材料力学部門
    • Related Report
      2017 Research-status Report
    • Invited
  • [Remarks] 科研費プロジェクト 研究業績

    • URL

      https://lab-dr-ogawa.com/publication/

    • Related Report
      2018 Research-status Report
  • [Remarks] メンバー紹介

    • URL

      https://lab-dr-ogawa.com/member/

    • Related Report
      2018 Research-status Report
  • [Remarks] 教員紹介

    • URL

      https://lab-dr-ogawa.com/about/

    • Related Report
      2018 Research-status Report
  • [Remarks] アクセス

    • URL

      https://lab-dr-ogawa.com/access/

    • Related Report
      2018 Research-status Report
  • [Remarks] Publication

    • URL

      https://lab-dr-ogawa.com/en-publication/

    • Related Report
      2018 Research-status Report

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Published: 2017-04-28   Modified: 2022-02-22  

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