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System of laser claeving process for substrate of brittle materials for electric devices

Research Project

Project/Area Number 17K06081
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionHiroshima University

Principal Investigator

Yamada Keiji  広島大学, 工学研究科, 教授 (50242532)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2019: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2018: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2017: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywordsレーザ加工 / 熱応力 / 割断 / 半導体基板 / 電子デバイス
Outline of Final Research Achievements

Deviation of crack was investigated in laser cleaving with circular scanning path, then it was proved from the isoclinic lines observed during the cleaving process that the asymmetrical distribution of stress causes the deviation. And it was also demonstrated that the asymmetry of stress varies during the process. Next, the experiments were conducted using strain gauges with built-in temperature sensor in order to evaluate a fluctuation of photoelastic coefficient by temperature rise in the process, then compensation method was proposed. In addition, a compensation procedure was proposed for the influence of cleaving orientation on the observed stress distribution with single crystal substrates such as silicon.

Academic Significance and Societal Importance of the Research Achievements

本研究では,レーザを熱源として脆性材料基板を切り分ける熱応力割断加工において,加工中の応力分布状態をリアルタイムに観測するシステムを構築し,より高速で高精度な加工を実現することを目的としている.
レーザ割断加工法では,加工力による基板材料の損傷を生じないために基板の薄型化に対応可能であり,き裂進展による材料分断は加工くずを発生しないために基板汚損の問題も生ず,高いスループットが期待できる.本加工法の高精度化には熱応力分布制御が必要不可欠であり,従来の理論的熱応力解析では対応できない外乱による分布の乱れを監視する方法の適用は,同加工法の工業化に大きく貢献する.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (3 results)

All 2019 2018

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (2 results)

  • [Journal Article] Experimental Study on the Relationship between Direction of Crack Propagation and Thermal Stress Distribution in Laser Cleaving Process for Glass Substrate2019

    • Author(s)
      Yuki Nakajima, Keiji Yamada, Kazuki Fukushima, Ryutaro Tanaka and Katsuhiko Sekiya
    • Journal Title

      Journal of Laser Micro/Nanoengineering

      Volume: 14 Pages: 161-167

    • DOI

      10.2961/jlmn.2019.02.0008

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 光弾性を応用したレーザ割断加工における応力分布評価法2019

    • Author(s)
      山田啓司
    • Organizer
      2019年度 第13回生産加工・工作機械部門講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ガラスの曲線状レーザ割断におけるき裂進展方向 と主応力方向の関係2018

    • Author(s)
      山田啓司
    • Organizer
      ガラスの曲線状レーザ割断におけるき裂進展方向 と主応力方向の関係
    • Related Report
      2018 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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