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Development of a profiler device for on-machine measurement of machined planer surface

Research Project

Project/Area Number 17K06082
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKyushu Institute of Technology

Principal Investigator

Shimizu Hiroki  九州工業大学, 大学院工学研究院, 准教授 (50323043)

Co-Investigator(Kenkyū-buntansha) 田丸 雄摩  九州工業大学, 大学院工学研究院, 助教 (30284590)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2019: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Keywords走査形状測定 / 運動誤差測定 / 多点法形状計測 / MEMS / 真直度測定 / 平面度測定 / オンマシン測定 / 多点法 / 形状計測 / 加工計測 / 機械加工面
Outline of Final Research Achievements

In order to perform on-machine profile measurement of a machined planar surface, it is necessary to separate the motion error of the stage of a machine tool by a multi-point method using multiple displacement sensors. In this research project, a MEMS device in which 5 or 10 cantilever displacement sensors are integrated monolithically was proposed and designed, and the device realizes multi-point shape measurement with narrow pitch and high accuracy at low cost. The manufacturing process was examined and a device using a piezoelectric material, barium titanate, in the strain sensing part was prototyped. It was confirmed that a charge output corresponding to displacement could be obtained, and the prototype device had displacement detection ability. In addition, error reduction methods for the multipoint profile measurement methods were also proposed.

Academic Significance and Societal Importance of the Research Achievements

高精度平面をつくることは機械産業の基盤技術であり,そのためには高精度オンマシン計測が不可欠である.しかし,これを実現する多点法形状計測法は複数の高精度センサを要することや,セッティング上の困難さから広く実用化されるに至っていない.これに対し,本研究課題で提案したデバイスは簡便に高精度測定ができる可能性を有し,かつ,市販のセンサの組み合わせでは実現不可能な狭ピッチ測定も可能となる.このデバイスと,提案した誤差低減法をさらに発展させることにより,理論的な検討が先行していた多点法形状計測が実用に近づくことが学術的・社会的意義である.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (5 results)

All 2019 2018 2017

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (4 results) (of which Int'l Joint Research: 3 results)

  • [Journal Article] Square Layout Four-Point Method for Two-Dimensional Profile Measurement and Self-Calibration Method of Zero-Adjustment Error2018

    • Author(s)
      Shimizu H., Yamashita R., Hashiguchi T., Miyata T., Tamaru Y.
    • Journal Title

      International Journal of Automation Technology

      Volume: 12 Issue: 5 Pages: 707-713

    • DOI

      10.20965/ijat.2018.p0707

    • NAID

      130007472276

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2018-09-05
    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] Error Evaluation of Straightness Measurement Using a MEMS Device Integrating 10 Cantilever Displacement Sensors2019

    • Author(s)
      Hiroki Shimizu, Shoichiro Mizukami, Makoto Manabe, Yuuma Tamaru
    • Organizer
      The 14th International Symposium on Measurement Technology and Intelligent Instruments
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] High sensitivity MEMS displacement sensor device for planar shape measurement by deposition of piezoelectric materials2019

    • Author(s)
      K. Murayama, Y. Tamaru, H. Shimizu
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] MEMS 技術を応用した多点法走査形状測定用センサデバイスの開発(第8 報)-10 点同時測定による誤差累積の影響低減-2019

    • Author(s)
      水上翔一朗
    • Organizer
      精密工学会2019年度春季大会学術講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] A novel compensation method of zero-adjustment error in flatness measurement using serial four-point method2017

    • Author(s)
      Hiroki SHIMIZU1, Ryousuke YAMASHITA, Takuya HASHIGUCHI, Tasuku MIYATA
    • Organizer
      The 9th International Conference on Leading Edge Manufacturing in 21st Century
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research

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Published: 2017-04-28   Modified: 2021-02-19  

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