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Development of multicharged ion beam assisted processing technology for high-speed etching of titanium micro mold

Research Project

Project/Area Number 17K06101
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNational Institute of Technology, Toyama College

Principal Investigator

Asaji Toyohisa  富山高等専門学校, 機械システム工学科, 教授 (70574565)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2019: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2018: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2017: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Keywordsイオンビーム / プラズマ / 微細加工 / エッチング / 多価イオン / 電子サイクロトロン共鳴イオン源 / ウィーンフィルタ / プラズマ加工
Outline of Final Research Achievements

The plasma etching rate of titanium plate was improved to 1 μm/min by applying a radio-frequency of 1 MHz instead of 13.56 MHz to the processing stage. We have developed a new multicharged ion beam assisted processing system consisting of an ECR ion source, a Wien filter, and a processing stage. A commercially available 1.2-GHz transceiver was adopted as a microwave source to generate the ECR plasma. The Wien filter with orthogonal electric and magnetic fields was employed as a beam separator. Ar ion beams with a current of approximately 62 μA were obtained at an extraction voltage of 4 kV. In addition, we demonstrated that Ar and Xe ions can be separated by the Wien filter. Multicharged ion beams such as Ar2+ and Xe3+ have been produced. The multicharged ion beams have improved the processing speed of silicon wafers by about 20%.

Academic Significance and Societal Importance of the Research Achievements

これまで多価イオンビームを用いた応用は国立研究所等の研究機関に限られていた.本研究で開発した小型の多価イオンビーム装置は卓上サイズで安価なため,一般の材料研究者にも使いやすい.今後の継続開発によって実用化販売も可能となる.また,イオンビーム支援加工についてはイオンビームの効果を確認することができた.今後,反応ガスの多価イオンビームを用いるなどの追加実験によって,より高速加工が可能と考えている.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (7 results)

All 2019 2018 2017

All Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (6 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Development of 1.2-GHz ECR ion source and Wien filter for inexpensive ion beam processing system2019

    • Author(s)
      Asaji Toyohisa、Uyama Hiroya、Umetsugu Takuro、Nakamura Tsubasa、Hitobo Takeshi、Kato Yushi
    • Journal Title

      Review of Scientific Instruments

      Volume: 90 Issue: 12 Pages: 123508-123508

    • DOI

      10.1063/1.5127348

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Presentation] Development of 1.2 GHz ECR Ion Source and Wien Filter for Inexpensive Ion Beam Processing System2019

    • Author(s)
      Toyohisa Asaji, Hiroya Uyama, Takuro Umetsugu, Tsubasa Nakamura, Takeshi Hitobo and Yushi Kato
    • Organizer
      18th International Conference on Ion Sources
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] デスクトップ型ECRイオン源用ウィーンフィルタの分解能向上2019

    • Author(s)
      鵜山 博也、浅地 豊久、中村 翼、人母 岳、加藤 裕史
    • Organizer
      第80回応用物理学会秋季学術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] デスクトップ型電子サイクロトロン共鳴イオン源用ウィーンフィルタの開発2018

    • Author(s)
      鵜山博也(富山高専),山崎達瑛(富山高専),浅地豊久(富山高専),人母岳(立山マシン(株)),中村翼(大島商船),加藤裕史(大阪大院)
    • Organizer
      日本表面真空学会学術講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] デスクトップ型ECRイオン源におけるイオン生成の高効率化2018

    • Author(s)
      山崎 達瑛,鵜山 博也,岡崎 陽大,浅地 豊久,人母 岳,加藤 裕史
    • Organizer
      日本機械学会 北陸信越支部 第47回学生員卒業研究発表講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] デスクトップ型ECRイオン源のビーム輸送系の最適化2018

    • Author(s)
      鵜山 博也,岡崎 陽大,山崎 達瑛,浅地 豊久,人母 岳,加藤 裕史
    • Organizer
      日本機械学会 北陸信越支部 第47回学生員卒業研究発表講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] デスクトップ型電子サイクロトロン共鳴イオン源の開発2017

    • Author(s)
      山崎 達瑛, 岡崎 陽大, 鵜山 博也, 浅地 豊久, 人母 岳
    • Organizer
      第78回応用物理学会秋季学術講演会
    • Related Report
      2017 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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