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Development of Coating Films for Cutting Tool with Excellent Adhesion and Abrasion Resistance

Research Project

Project/Area Number 17K06102
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOsaka Sangyo University (2021-2022)
Nara National College of Technology (2017-2020)

Principal Investigator

Wada Tadahiro  大阪産業大学, 工学部, 特任教授 (10141912)

Project Period (FY) 2017-04-01 – 2023-03-31
Project Status Completed (Fiscal Year 2022)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2019: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2018: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2017: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
KeywordsPVDコーティング / (Al, Cr, W, Si)系被膜 / 被膜特性 / 工具摩耗 / ASTM D2焼入れ鋼60HRC / 合金工具鋼SKD11 / 焼入れ鋼 / 焼入れ焼結鋼 / 切削 / (Al、Cr、W、Si)系被膜 / 機械工作・生産工学 / 材料加工・処理 / 硬質被膜
Outline of Final Research Achievements

Cemented carbide ISO K10 was PVD coated using several different (Al, Cr, W, Si) targets. N2 and (N2, CH4) gases were used as reaction gases. Also, the bias voltage was varied. First, the coating properties were investigated. In cut ASTM D2 hardened steel (60HRC), tool wear was investigated. Based on these results, coating films for cutting tool with excellent adhesion and wear resistance were developed.

Academic Significance and Societal Importance of the Research Achievements

本研究の目的、すなわち、(Al、Cr)ターゲットにタングステン(W)、およびシリコン(Si)を加えた合金をターゲットに使用した新しいタイプの(Al、Cr、W、Si)系被膜を開発し、この被膜が耐凝着性および耐アブレシブ性に優れた切削工具用被膜であることを明らかにできれば、製造業、とくに切削加工における生産性向上に大きく寄与できることができる。

Report

(7 results)
  • 2022 Annual Research Report   Final Research Report ( PDF )
  • 2021 Research-status Report
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (14 results)

All 2022 2021 2020 2019 2018 2017

All Journal Article (7 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 7 results,  Open Access: 4 results) Presentation (7 results) (of which Int'l Joint Research: 6 results)

  • [Journal Article] Tool Wear of (Al, Cr, W, Si)-based-coated Cemented Carbide Tools in the Cutting of Hardened Steel2022

    • Author(s)
      Tadahiro Wada
    • Journal Title

      International Journal of Mechanical Engineering and Robotics Research

      Volume: 11(5) Pages: 326-330

    • DOI

      10.18178/ijmerr.11.5.326-330

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tool wear of AlCrW-based-coatings on cemented carbide tools prepared by arc ion plating in dry cutting of alloy steel AISI 5120H2021

    • Author(s)
      Wada Tadahiro
    • Journal Title

      Materials Today: Proceedings

      Volume: 33 Pages: A2-A7

    • DOI

      10.1016/j.matpr.2021.02.564

    • Related Report
      2021 Research-status Report
    • Peer Reviewed
  • [Journal Article] Wear Mechanism of Multilayer AlCrWN/AlCrWSiN-coatings on Cemented Carbide Tools Prepared by Arc Ion Plating in Dry Cutting of Hardened Sintered Steel2019

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Journal Title

      MATEC Web of Conferences

      Volume: 303 Pages: 110-115

    • DOI

      10.1051/matecconf/201930306003

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Wear Mechanism of Multi-layer AlCrWN/AlCrWSiN Coatings on Cemented Carbide Tool Prepared by Arc Ion Plating in Dry Cutting of Sintered Steel2019

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Journal Title

      MATEC Web of Conferences 2018 2nd International Conference on Building Materials and Materials Engineering (ICBMM 2018)

      Volume: Vol. 278 Pages: 1-5

    • DOI

      10.1051/matecconf/201927802001

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] TOOL WEAR OF ALUMINUM/CHROMIUM/ TUNGSTEN- BASED-COATED CEMENTED CARBIDE IN CUTTING ALLOY STEEL2018

    • Author(s)
      Tadahiro Wada
    • Journal Title

      International Journal of Advances in Science Engineering and Technology

      Volume: Vol-6, Iss-4, Spl. Issue-2 Pages: 79-82

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tool Wear of Multi-Layer AlCrWN/AlCrWSiN-Coated Cemented Carbide in Cutting Hardened Sintered Steel2017

    • Author(s)
      Tadahiro Wada
    • Journal Title

      Solid State Phenomena

      Volume: 266 Pages: 69-75

    • DOI

      10.4028/www.scientific.net/ssp.266.69

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Tool Wear of Aluminum/Chromium/Tungsten/Silicon-Based-Coated End Mill Cutters in Milling Hardened Steel2017

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Journal Title

      Solid State Phenomena

      Volume: 263 Pages: 85-89

    • DOI

      10.4028/www.scientific.net/ssp.263.85

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Tool Wear of (Al,Cr,W)/(Al,Cr,W,Si)-based-coated Cemented Carbide Tools in Cutting of Hardened Steel2020

    • Author(s)
      Tadahiro Wada, Akiyoshi Nitta, and Junsuke Fujiwara
    • Organizer
      2020 4th International Conference on Green Energy and Applications
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Tool Wear of AlCrW-based-coatings on Cemented Carbide Tools Prepared by Arc Ion Plating in Dry Cutting of Alloy Steel AISI 5120H2020

    • Author(s)
      Tadahiro Wada
    • Organizer
      The 10th International Conference on Key Engineering Materials
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Wear Mechanism of Multilayer AlCrWN/AlCrWSiN-coatings on Cemented Carbide Tools Prepared by Arc Ion Plating in Dry Cutting of Hardened Sintered Steel2019

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Organizer
      2019 The 3rd International Conference on Building Materials and Materials Engineering (ICBMM 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] TOOL WEAR OF ALUMINUM/CHROMIUM/ TUNGSTEN- BASED-COATED CEMENTED CARBIDE IN CUTTING ALLOY STEEL2018

    • Author(s)
      Tadahiro Wada
    • Organizer
      International Conference on Recent Advances in Engineering and Technology (ICRAET)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Wear Mechanism of Multi-layer AlCrWN/AlCrWSiN Coatings on Cemented Carbide Tool Prepared by Arc Ion Plating in Dry Cutting of Sintered Steel2018

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Organizer
      2018 2nd International Conference on Building Materials and Materials Engineering (ICBMM 2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 焼入れ鋼切削におけるコーテッド超硬合金の工具摩耗2018

    • Author(s)
      和田任弘、長谷川夏樹
    • Organizer
      日本設計工学会 関西支部 平成 30 年度研究発表講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] Tool Wear of Multi-Layer AlCrWN/AlCrWSiN-Coated Cemented Carbide in Cutting Hardened Sintered Steel2017

    • Author(s)
      Tadahiro Wada and Hiroyuki Hanyu
    • Organizer
      2017 8th International Conference on Material and Manufacturing Technology (ICMMT 2017)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research

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Published: 2017-04-28   Modified: 2024-01-30  

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