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Large area bonding for power device by effective dispersion of pillar-shaped IMC

Research Project

Project/Area Number 17K06371
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Electron device/Electronic equipment
Research InstitutionGunma University

Principal Investigator

Shohji Ikuo  群馬大学, 大学院理工学府, 教授 (00323329)

Project Period (FY) 2017-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2020: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2019: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2018: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Keywordsパワー半導体 / 鉛フリーはんだ / パワーサイクル / き裂進展 / 金属間化合物 / 亀裂進展 / 微細接続 / 電子デバイス・機器
Outline of Final Research Achievements

To improve thermal fatigue resistance of the joint of the power semiconductor chip, the dispersion method of pillar-shaped intermetallic compounds (IMCs) generated in lead-free solder was investigated. For Sn-Ag-Cu-In system solder, the bonding temperature and the cooling rate from it to be required for formation of pillar-shaped IMCs were clarified. The power cycle test that simulates rapid heating and cooling cycles loaded to the power semiconductor chip was conducted and it was found that the joint with dispersed pillar-shaped IMCs has an excellent suppressing effect on fatigue crack propagation. Moreover, a Sn-Sb-Ag system alloy with small amount of Ni and Ge was developed as a new high-temperature lead-free solder to improve the thermal fatigue resistance of solder itself.

Academic Significance and Societal Importance of the Research Achievements

パワー半導体チップのはんだ接合部を対象として、その耐熱疲労特性の向上を図る接合材料の研究を行った。具体的には接合材である鉛フリーはんだ中にピラー状の金属間化合物を分散生成させて、接合部中に発生するき裂の進展を抑制する構造を開発した。同時に、NiやGeを微量添加したSn-Sb-Ag系高温鉛フリーはんだを新規に開発した。開発した接合部に対し、パワー半導体で問題となる急加熱急冷サイクルを模擬したパワーサイクル試験を実施し、優れた耐熱疲労特性を有することを実証した。本研究の成果は、SiCやGaNなどの次世代パワー半導体への適用が期待される。

Report

(5 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (20 results)

All 2021 2020 2019 2018 2017 Other

All Journal Article (5 results) (of which Peer Reviewed: 4 results,  Open Access: 4 results) Presentation (13 results) (of which Int'l Joint Research: 3 results,  Invited: 1 results) Remarks (2 results)

  • [Journal Article] Sn-Sb-Ag系高温鉛フリーはんだ合金の機械的性質に及ぼす微量Ni及びGe添加の影響2020

    • Author(s)
      三ツ井恒平, 荘司郁夫, 小林竜也, 渡邉裕彦
    • Journal Title

      スマートプロセス学会誌

      Volume: 9 Pages: 133-139

    • NAID

      40022251276

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Large area bonding for power devices by pillar-like IMC effective dispersion control2020

    • Author(s)
      Ikuo Shohji, Tatsuya Kobayashi, Yusuke Nakata
    • Journal Title

      Impact

      Volume: Vol. 2020 No. 1 Pages: 76-78

    • Related Report
      2019 Research-status Report
    • Open Access
  • [Journal Article] Effects of Ni Addition to Sn–5Sb High-Temperature Lead-Free Solder on Its Microstructure and Mechanical Properties2019

    • Author(s)
      Kobayashi Tatsuya、Mitsui Kohei、Shohji Ikuo
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 60 Issue: 6 Pages: 888-894

    • DOI

      10.2320/matertrans.MH201809

    • NAID

      130007653171

    • ISSN
      1345-9678, 1347-5320
    • Year and Date
      2019-06-01
    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Evaluation of Microstructures and Mechanical Properties of Sn-10Sb-Ni Lead-Free Solder Alloys with Small Amount of Ni Using Miniature Size Specimens2019

    • Author(s)
      Kobayashi Tatsuya、Shohji Ikuo
    • Journal Title

      Metals

      Volume: 9 Issue: 12 Pages: 1348-1348

    • DOI

      10.3390/met9121348

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effect of Cooling Rate on Intermetallic Compounds Formation in Sn-Ag-Cu-In Solder2018

    • Author(s)
      Miki Kenji、Kobayashi Tatsuya、Shohji Ikuo、Nakata Yusuke
    • Journal Title

      Materials Science Forum

      Volume: 941 Pages: 2075-2080

    • DOI

      10.4028/www.scientific.net/msf.941.2075

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] パワー半導体用Sn-Sb-Ag系はんだ接合部のパワーサイクル損傷挙動2021

    • Author(s)
      山中佑太, 荘司郁夫, 小林竜也, 渡邉裕彦
    • Organizer
      Mate 2021(Microjoining and Assembly Technology in Electronics) symposium
    • Related Report
      2020 Annual Research Report
  • [Presentation] Sn-Sb-Ag系高温鉛フリーはんだのミクロ組織および疲労特性に及ぼす添加元素の影響2021

    • Author(s)
      山本瑞貴, 荘司郁夫, 小林竜也, 三ツ井恒平, 渡邉裕彦
    • Organizer
      Mate 2021(Microjoining and Assembly Technology in Electronics) symposium
    • Related Report
      2020 Annual Research Report
  • [Presentation] パワー半導体用鉛フリーはんだ接合部のパワーサイクル損傷挙動2020

    • Author(s)
      山中佑太, 荘司郁夫, 小林竜也, 小幡佳弘, 倉澤元樹
    • Organizer
      日本金属学会2020年秋期(第167回)講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Sn-Sb-Ag 系高温鉛フリーはんだの疲労特性に及ぼすNi 添加の影響2020

    • Author(s)
      山本瑞貴, 荘司郁夫, 小林竜也, 三ツ井恒平, 渡邉裕彦
    • Organizer
      日本金属学会2020年秋期(第167回)講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] ソルダリングの基礎と応用2 -ソルダリング部の信頼性-2020

    • Author(s)
      荘司郁夫
    • Organizer
      溶接学会 2020年度 溶接工学専門講座
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] Sn-Sb-Ag系合金の高温疲労特性に及ぼすNiおよびGe添加の影響2020

    • Author(s)
      三ツ井恒平
    • Organizer
      Mate 2020(Microjoining and Assembly Technology in Electronics) Proc.
    • Related Report
      2019 Research-status Report
  • [Presentation] Sn-Sb-Ag および Sn-Sb-Ag-Ni-Ge 系合金の高温疲労特性調査2019

    • Author(s)
      三ツ井恒平
    • Organizer
      日本金属学会講演概要(第165回)
    • Related Report
      2019 Research-status Report
  • [Presentation] Investigation of Mechanical Properties of Sn-5Sb and Sn-6.4Sb-3.9Ag Hightemperature Lead-free Solder2019

    • Author(s)
      Kohei Mitsui
    • Organizer
      Final Program & Exhibit Directory of MS&T19
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Investigation of High Temperature Fatigue Properties and Microstructures of Sn-Sb-Ag alloys2019

    • Author(s)
      Kohei Mitsui
    • Organizer
      Proc. of Visual-JW2019 & WSE 2019
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Effect of Cooling Rate on intermetallic Compounds Formation in Sn-Ag-Cu-In Solder2018

    • Author(s)
      Kenji Miki
    • Organizer
      THERMEC'2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Sn-Ag-Cu-In 系はんだ接合部でのピラー状IMC 生成に及ぼす接合時冷却速度の影響2018

    • Author(s)
      三木健司
    • Organizer
      日本金属学会秋季講演大会
    • Related Report
      2018 Research-status Report
  • [Presentation] ピラー状金属間化合物分散鉛フリーはんだ接合部生成に及ぼす冷却速度の影響2018

    • Author(s)
      三木健司
    • Organizer
      Mate 2018(Microjoining and Assembly Technology in Electronics) Proc.
    • Related Report
      2017 Research-status Report
  • [Presentation] Sn-Ag-Cu-In系鉛フリーはんだ接合部中での金属間化合物生成に及ぼす冷却速度の影響2017

    • Author(s)
      三木健司
    • Organizer
      スマートプロセス学会平成29年度秋季総合学術講演会
    • Related Report
      2017 Research-status Report
  • [Remarks] マルチスケール組織・界面制御学研究室 研究室紹介

    • URL

      https://www.me.gunma-u.ac.jp/zai2/shohji/information.html

    • Related Report
      2018 Research-status Report
  • [Remarks] マルチスケール組織・界面制御学研究室 研究室紹介

    • URL

      http://www.me.gunma-u.ac.jp/zai2/shohji/information.html

    • Related Report
      2017 Research-status Report

URL: 

Published: 2017-04-28   Modified: 2022-01-27  

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