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Elucidation of the corrosion mechanism of zirconium for medical applications and development of a surface treatment that realizes drastic improvement of corrosion resistance

Research Project

Project/Area Number 17K06835
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Structural/Functional materials
Research InstitutionNational Institute for Materials Science (2019-2020)
Tokyo Medical and Dental University (2017-2018)

Principal Investigator

TSUTSUMI Yusuke  国立研究開発法人物質・材料研究機構, 構造材料研究拠点, 主席研究員 (60447498)

Project Period (FY) 2017-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2019: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2018: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2017: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords生体材料 / 表面・界面特性 / ジルコニウム / 腐食 / 防食 / 耐食性 / 表面処理 / 表面・界面物性
Outline of Final Research Achievements

Zr has excellent corrosion resistance, however, Zr is susceptible to localized corrosion in the presence of chloride ions such as living body environment. Therefore, it is important to solve this problem for medical applications. As there has been little study on the mechanism of localized corrosion of Zr in the presence of chloride ions, the present study was focused on the elucidation of the corrosion mechanism of Zr in the presence of chloride ions and the development of surface treatment techniques to improve the corrosion resistance of Zr. As a result, it was found that localized corrosion was induced by specific inclusions formed by impurity elements. Sn, Si, O, and C were intricately involved in the formation of these critical inclusions. Furthermore, an electrochemical surface treatment method was successfully developed to efficiently remove these inclusions.

Academic Significance and Societal Importance of the Research Achievements

医療用金属材料としてのZrの適用にあたり最大の懸念事項であった耐食性の問題について、当初は知見不足の状況であったが、本課題の推進により、その機構解明に大きく近づいた。これは、Zrの合金成分やその熱履歴から耐食性の予測を可能とし、新規合金開発の加速につながる。さらに、本課題はZrの耐食性改善の効率的な表面処理法の開発に成功している。医療デバイスとして生体内で使用長期においても生体安全性が担保されることを意味する。Zrが塩化物イオンを含む厳しい環境化でも実用可能になることで、医療材料だけでなく、一般工業材料への用途拡大が期待される。

Report

(5 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (25 results)

All 2021 2020 2019 2018 Other

All Journal Article (9 results) (of which Peer Reviewed: 8 results,  Open Access: 5 results) Presentation (13 results) (of which Int'l Joint Research: 3 results,  Invited: 5 results) Book (1 results) Remarks (1 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] 1.Development of electrochemical surface treatment for improvement of localized corrosion resistance of zirconium in chloride environment2021

    • Author(s)
      Manaka T, Tsutsumi Y, Ashida M, Chen P, Katayama H, Hanawa T
    • Journal Title

      Materials Transactions

      Volume: -

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Bioinspired low-magnetic Zr alloy with high strength and ductility2021

    • Author(s)
      Zhou Weiwei、Sun Xiaohao、Tsutsumi Yusuke、Nomura Naoyuki、Hanawa Takao
    • Journal Title

      Scripta Materialia

      Volume: 199 Pages: 113856-113856

    • DOI

      10.1016/j.scriptamat.2021.113856

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of Electrochemical Surface Treatment for Improvement of Localized Corrosion Resistance of Zirconium in Chloride Environment2020

    • Author(s)
      Manaka Tomoyo、Tsutsumi Yusuke、Ashida Maki、Chen Peng、Katayama Hideki、Hanawa Takao
    • Journal Title

      Zairyo-to-Kankyo

      Volume: 69 Issue: 11 Pages: 307-314

    • DOI

      10.3323/jcorr.69.307

    • NAID

      130008037333

    • ISSN
      0917-0480, 1881-9664
    • Year and Date
      2020-11-10
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effect of Impurity Elements on Localized Corrosion of Zirconium in Chloride Containing Environment2020

    • Author(s)
      Tsutsumi Yusuke、Muto Izumi、Nakano Shigeyuki、Tsukada Junichi、Manaka Tomoyo、Chen Peng、Ashida Maki、Sugawara Yu、Shimojo Masayuki、Hara Nobuyoshi、Katayama Hideki、Hanawa Takao
    • Journal Title

      Journal of The Electrochemical Society

      Volume: 167 Issue: 14 Pages: 141507-141507

    • DOI

      10.1149/1945-7111/abc5d8

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effects of process parameters on the mechanical properties of additively manufactured Zr?1Mo alloy builds2020

    • Author(s)
      Sun Xiaohao、Liu Debao、Zhou Weiwei、Nomura Naoyuki、Tsutsumi Yusuke、Hanawa Takao
    • Journal Title

      Journal of the Mechanical Behavior of Biomedical Materials

      Volume: 104 Pages: 103655-103655

    • DOI

      10.1016/j.jmbbm.2020.103655

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effects of quenching process on microstructure, mechanical properties and magnetic susceptibility in Zr 1Mo alloy fabricated by powder bed fusion process2020

    • Author(s)
      Sun Xiaohao、Liu Debao、Zhou Weiwei、Nomura Naoyuki、Doi Hisashi、Tsutsumi Yusuke、Hanawa Takao
    • Journal Title

      Materials & Design

      Volume: 187 Pages: 108356-108356

    • DOI

      10.1016/j.matdes.2019.108356

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fundamental Electrochemical Measurement for Corrosion Study-Potentiostatic Method-2018

    • Author(s)
      Tsutsumi Yusuke
    • Journal Title

      Zairyo-to-Kankyo

      Volume: 67 Issue: 3 Pages: 97-102

    • DOI

      10.3323/jcorr.67.97

    • NAID

      130007492087

    • ISSN
      0917-0480, 1881-9664
    • Year and Date
      2018-03-15
    • Related Report
      2018 Research-status Report
  • [Journal Article] Effects of Cold Swaging on Mechanical Properties and Magnetic Susceptibility of the Zr?1Mo Alloy2018

    • Author(s)
      Ashida Maki、Morita Masahiro、Tsutsumi Yusuke、Nomura Naoyuki、Doi Hisashi、Chen Peng、Hanawa Takao
    • Journal Title

      Metals

      Volume: 8 Issue: 6 Pages: 454-454

    • DOI

      10.3390/met8060454

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Evaluation of corrosion resistance of implant-use Ti-Zr binary alloys with a range of compositions2018

    • Author(s)
      Akimoto Teisuke、Ueno Takeshi、Tsutsumi Yusuke、Doi Hisashi、Hanawa Takao、Wakabayashi Noriyuki
    • Journal Title

      Journal of Biomedical Materials Research Part B: Applied Biomaterials

      Volume: 106 Issue: 1 Pages: 73-79

    • DOI

      10.1002/jbm.b.33811

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] 新規電気化学的表面処理によるZrの耐食性向上2021

    • Author(s)
      真中智世、堤 祐介、蘆田茉希、陳 鵬、片山英樹、塙 隆夫
    • Organizer
      日本歯科理工学会令和3年度春季第77回学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Zrの耐食性を向上させる電気化学的表面処理法の検討2020

    • Author(s)
      真中智世、堤 祐介、蘆田茉希、陳 鵬、片山英樹、塙 隆夫
    • Organizer
      第3回 日本金属学会 第7分野講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 電気化学的表面処理によるZrの超高耐食性化2020

    • Author(s)
      真中智世、堤 祐介、蘆田茉希、陳 鵬、片山英樹、塙 隆夫
    • Organizer
      表面技術協会第143回講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 塩化物イオン環境中におけるZrの局部腐食に及ぼす軽元素不純物の影響2020

    • Author(s)
      真中智世、堤 祐介、蘆田茉希、陳 鵬、塙 隆夫
    • Organizer
      日本金属学会2020年秋期(第167回)講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 不純物元素がZrの局部腐食発生に及ぼす影響2019

    • Author(s)
      真中智世, 堤 祐介, 陳 鵬, 蘆田茉希, 塙隆夫
    • Organizer
      第2回 日本金属学会 第7分野講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] (教育講演)硬組織代替材料2019

    • Author(s)
      堤 祐介
    • Organizer
      第41回日本バイオマテリアル学会大会
    • Related Report
      2019 Research-status Report
    • Invited
  • [Presentation] ジルコニウムの耐食性を向上させる新規表面処理法の開発2019

    • Author(s)
      真中智世, 堤 祐介, 蘆田茉希, 陳 鵬, 片山 英樹, 塙 隆夫
    • Organizer
      腐食防食学会第66回材料と環境討論会
    • Related Report
      2019 Research-status Report
  • [Presentation] ジルコニウムの局部腐食発生に及ぼす不純物元素の影響2019

    • Author(s)
      真中智世, 堤 祐介, 蘆田茉希, 陳 鵬, 塙 隆夫
    • Organizer
      日本金属学会2019年秋期(第165回)講演大会
    • Related Report
      2019 Research-status Report
  • [Presentation] Long-term corrosion monitoring of metallic biomaterials2018

    • Author(s)
      Tsutsumi Y, Chen P, Ashida M, Doi H, Hanawa T
    • Organizer
      Finland-Japan Workshop:The next generation medical engineering in biomaterials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Evaluation of corrosion resistance of metallic biomaterials: Conventional and advanced techniques2018

    • Author(s)
      Tsutsumi Y
    • Organizer
      The 13th International Workshop on Biomaterials in Interface Science
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] 医療用金属材料開発における電気化学の基礎と応用2018

    • Author(s)
      堤 祐介
    • Organizer
      第70回日本生物工学会大会
    • Related Report
      2018 Research-status Report
    • Invited
  • [Presentation] Corrosion behavior of metallic biomaterials used in living body environment2018

    • Author(s)
      Tsutsumi Y
    • Organizer
      18th Asian Pacific Corrosion Control Conference (APCCC18)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] 医療用金属材料の積層造形プロセスによる耐食性への影響2018

    • Author(s)
      堤 祐介
    • Organizer
      日本金属学会2018年春期(第162回)講演大会
    • Related Report
      2017 Research-status Report
    • Invited
  • [Book] Chapter 27 Chemical Properties of Bio-medical Materials in "Novel Structured Metallic and Inorganic Materials"2019

    • Author(s)
      TSUTSUMI Yusuke
    • Total Pages
      620
    • Publisher
      Springer Nature
    • ISBN
      9789811376108
    • Related Report
      2019 Research-status Report
  • [Remarks] 研究概要: ジルコニウムおよびステンレス鋼の耐食性を改質する電気化学表面処理の開発

    • URL

      https://samurai.nims.go.jp/profiles/tsutsumi_yusuke

    • Related Report
      2019 Research-status Report
  • [Patent(Industrial Property Rights)] ジルコニウムの防食処理方法、ジルコニウムの防食処理装置、並びにジルコニウムを用いた医療用機器、原子炉用機器、又は化学プラント用機器2020

    • Inventor(s)
      堤 祐介
    • Industrial Property Rights Holder
      国立研究開発法人物質・材料研究機構
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2020-046449
    • Filing Date
      2020
    • Related Report
      2019 Research-status Report

URL: 

Published: 2017-04-28   Modified: 2022-01-27  

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