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Invention of active morphing smart surface created by additive manufacturing

Research Project

Project/Area Number 17K14577
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionNagoya University

Principal Investigator

Murashima Motoyuki  名古屋大学, 工学研究科, 助教 (70779389)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2019: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2018: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2017: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywordsスマートサーフェス / 変形表面 / 能動的摩擦制御 / 接触 / 接触面積 / 流体潤滑 / 機械学習 / 損傷回避 / 摩擦制御 / 損傷部回避 / 乾燥摩擦 / トライボロジー
Outline of Final Research Achievements

This research work aims to develop a novel morphing surface which actively controls friction. The surface was manufactured using additive manufacturing with ultraviolet curing acrylic resin. The morphing surface showed a friction coefficient of 0.3 with a concave shape, whereas the coefficient increased to 1.0 when the shape changed to convex. In other word, the morphing surface we developed achieved wide range control of friction. Subsequently, we developed a metal morphing surface which was able to use in oil lubricant. In poor lubrication condition, the metal morphing surface with the concave shape showed a friction coefficient of 0.17 which was higher than that of a flat-shape specimen. When the surface shape changed to convex, the friction coefficient decreased to 0.03 which was approximately one-fourth to the coefficient of the flat-shape specimen. The results indicate the new morphing surface achieves active friction control which conventional machines are not able to realize.

Academic Significance and Societal Importance of the Research Achievements

本研究は,表面の変形により固体表面同士の接触状態を変化させることで能動的摩擦制御を達成した.変形表面にはダイヤフラム構造が利用されており,従来研究されてきたバルク材料の特性だけではなく構造による変形が接触状態に影響する.本研究はダイヤフラム構造を有する変形表面とそれと同じ表面形状のバルク材料の摩擦係数を比較した.その結果,変形表面の場合のみ貧潤滑状態で摩擦係数の低減が見られた.構造による見かけの弾性率が潤滑特性に及ぼす影響を明らかにした点に本研究の学術的重要性が見られる.また,本研究における部品の交換等が不要な摩擦制御材料の開発は,省エネ・高機能・長寿命機械の開発に大きく貢献する技術である.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (15 results)

All 2019 2018 2017

All Journal Article (6 results) (of which Peer Reviewed: 5 results) Presentation (8 results) (of which Int'l Joint Research: 7 results,  Invited: 4 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Intelligent tribological surfaces: from concept to realization using additive manufacturing2019

    • Author(s)
      Motoyuki Murashima, Shouta Yoshino, Masato Kawaguchi, Noritsugu Umehara
    • Journal Title

      International Journal of Mechanics and Materials in Design

      Volume: 15 Pages: 757-766

    • Related Report
      2019 Annual Research Report 2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of Multiple Damages on AI Learning to Realize Stable Friction with Active Morphing Surface -Smart Surface-2019

    • Author(s)
      Motoyuki Murashima, Takazumi Yamada, Noritsugu Umehara, Takayuki Tokoroyama
    • Journal Title

      Proc. International Tribology Conference Sendai 2019

      Volume: -

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Active Control of Hydrodynamic Lubrication Condition by Morphing Surface Created by 3D Printer2019

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Noritsugu Umehara, Takayuki Tokoroyama
    • Journal Title

      Proc. Japan-Taiwan Tribology Symposium 2019,

      Volume: - Pages: 23-24

    • Related Report
      2019 Annual Research Report
  • [Journal Article] Wear Reduction by Increase of Contact Area with Inner Structure Made by 3D Printer2017

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Masaya Tanaka, Noritsugu Umehara, Kouki Nemoto, Kouta Konishi and Kiichi Okuno
    • Journal Title

      Proceedings of The 7th International Conference on Manufacturing, Machine Design and Tribology

      Volume: 1

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] WEAR REDUCTION WITH INNER STRUCTURE MADE BY 3D PRINTER2017

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Masaya Tanaka, Noritsugu Umehara, Kouki Nemoto, Kiichi Okuno and Kota Konishi
    • Journal Title

      Proceedings of 7th International Conference on Mechanics and Materials in Design

      Volume: 1

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] The effect of inner structures created by 3D-additive manufacturing on wear reduction of 3D printed material2017

    • Author(s)
      Motoyuki Murashima
    • Journal Title

      Proceedings of SAKURA Symposium on Mechanical Science and Engineering 2017

      Volume: 1 Pages: 39-41

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Effect of Multiple Damages on AI Learning to Realize Stable Friction with Active Morphing Surface -Smart Surface-2019

    • Author(s)
      Motoyuki Murashima, Takazumi Yamada, Noritsugu Umehara, Takayuki Tokoroyama
    • Organizer
      International Tribology Conference Sendai 2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Active Control of Hydrodynamic Lubrication Condition by Morphing Surface Created by 3D Printer2019

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Noritsugu Umehara, Takayuki Tokoroyama
    • Organizer
      Japan-Taiwan Tribology Symposium 2019,
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Development of Morphing Surface made by Additive Manufacturing and Active Friction Control2018

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Noritsugu Umehara
    • Organizer
      2nd Korea-Japan Tribology Symposium
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Multiple Friction Control using Morphing Surface -Smart Surface-2018

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Noritsugu Umehara
    • Organizer
      Taiwan-Japan Tribology Symposium 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Wear Reduction by Increase of Contact Area with Inner Structure Made by 3D Printer2017

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Masaya Tanaka, Noritsugu Umehara, Kouki Nemoto, Kouta Konishi and Kiichi Okuno
    • Organizer
      The 7th International Conference on Manufacturing, Machine Design and Tribology
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] WEAR REDUCTION WITH INNER STRUCTURE MADE BY 3D PRINTER2017

    • Author(s)
      Motoyuki Murashima, Masato Kawaguchi, Masaya Tanaka, Noritsugu Umehara, Kouki Nemoto, Kiichi Okuno and Kota Konishi
    • Organizer
      7th International Conference on Mechanics and Materials in Design
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] The effect of inner structures created by 3D-additive manufacturing on wear reduction of 3D printed material2017

    • Author(s)
      Motoyuki Murashima
    • Organizer
      SAKURA Symposium on Mechanical Science and Engineering 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] 3Dプリンタを用いた変形表面の創製と能動的摩擦制御手法の開発-スマートサーフェスへの挑戦-2017

    • Author(s)
      村島基之,吉野笙太,梅原徳次
    • Organizer
      トライボロジー会議秋 高松
    • Related Report
      2017 Research-status Report
  • [Patent(Industrial Property Rights)] 表面形状可変構造2017

    • Inventor(s)
      村島基之,梅原徳次,吉野笙太
    • Industrial Property Rights Holder
      村島基之,梅原徳次,吉野笙太
    • Industrial Property Rights Type
      特許
    • Patent Publication Number
      2017-104600
    • Filing Date
      2017
    • Related Report
      2017 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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