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Development of new tool ceramic materials combining binder-less WC and silicon nitride and its sintering mechanisms

Research Project

Project/Area Number 17K14841
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Material processing/Microstructural control engineering
Research InstitutionAkita University

Principal Investigator

Nino Akihiro  秋田大学, 理工学研究科, 准教授 (80451649)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2018: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2017: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords通電加圧焼結 / 炭化タングステン / 窒化ケイ素 / 複合セラミックス / 高い硬さ / 高いヤング率 / 高い破壊靭性値 / 硬さ / 破壊靭性値 / ヤング率 / 窒化珪素 / 粉末冶金 / 硬質セラミックス
Outline of Final Research Achievements

Binder-less Si3N4-WC composite ceramics containing sintering aids were densely sintered above 1500℃ with a resistance-heated hot-pressing machine. The α-Si3N4, β-SiAlON and WC phases were detected in the ceramics containing WC. The proportion of α phase was decreased with increasing sintering temperature. The addition of WC was effective in inhibiting α to β phase transition. Young's modulus, hardness and fracture toughness of Si3N4-WC composite ceramics were increased with increasing the WC amount.
Binder-less WC-Si3N4 composite ceramics without sintering aids were densely sintered under 0-30 mol% Si3N4 at 1650℃. The Vickers hardness and electrical resistivity of the binder-less WC-Si3N4 composite ceramics were closed to those of pure WC ceramics. The binder-less WC-Si3N4 composite ceramics consolidated without sintering aids and had superior mechanical properties.

Academic Significance and Societal Importance of the Research Achievements

金属バインダーを用いない、バインダーレスの機械的性質における優位性を生かしながら、炭化物であるWCと窒化物であるSi3N4を複合化することにより新たな難削材加工用工具材料を開発の指針が得られる。WCとSi3N4を複合化することにより焼結性が改善され、セラミックス製造時の装置の損耗や投入電力のコストを低減させるとともに、これら複合セラミックス合成および要求される機械的性質に対する組織制御指針を与える。

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (14 results)

All 2019 2018 2017

All Journal Article (2 results) (of which Peer Reviewed: 2 results) Presentation (11 results) (of which Int'l Joint Research: 1 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Effects of TaC and TiC addition on the microstructures and mechanical properties of binderless WC2019

    • Author(s)
      Akihiro Nino, Yuma Izu, Takashi Sekine, Shigeaki Sugiyama, Hitoshi Taimatsu
    • Journal Title

      International Journal of Refractory Metals and Hard Materials

      Volume: 82 Pages: 167-173

    • DOI

      10.1016/j.ijrmhm.2019.04.012

    • Related Report
      2019 Annual Research Report 2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effects of ZrC and SiC addition on the microstructures and mechanical properties of binderless WC2017

    • Author(s)
      Akihiro Nino, Yuma Izu, Takashi Sekine, Shigeaki Sugiyama, Hitoshi Taimatsu
    • Journal Title

      International Journal of Refractory Metals and Hard Materials

      Volume: 69 Pages: 259-265

    • DOI

      10.1016/j.ijrmhm.2017.09.002

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Microstructure and mechanical properties of binderless WC-Si3N4 ceramics2019

    • Author(s)
      Akihiro Nino, Masaki Kaneko, Takashi Sekine, Shigeaki Sugiyama
    • Organizer
      The 13th Pacific Rim Conference of Ceramic Societies
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 焼結助剤を含まないWC-Si3N4硬質セラミックスの微細組織と機械的性質の関係2019

    • Author(s)
      仁野章弘,金子雅樹,関根崇,杉山重彰
    • Organizer
      日本金属学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] バインダーレスWCの機械的性質に及ぼすSi3N4添加の効果2019

    • Author(s)
      仁野章弘,金子雅樹,関根崇,杉山重彰
    • Organizer
      日本金属学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] バインダーレスWCの機械的性質に及ぼすSi3N4添加の効果2019

    • Author(s)
      仁野章弘
    • Organizer
      日本金属学会2019年春期大会
    • Related Report
      2018 Research-status Report
  • [Presentation] Si3N4セラミックスの微細組織と機械的性質に及ぼすWC添加の効果2018

    • Author(s)
      仁野 章弘
    • Organizer
      粉体粉末冶金協会2018年春季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] Si3N4-WC複合セラミックスの機械的性質に及ぼす焼結助剤の効果2018

    • Author(s)
      仁野章弘
    • Organizer
      日本金属学会2018年秋期大会
    • Related Report
      2018 Research-status Report
  • [Presentation] AlNおよびAl2O3を用いて焼結したSi3N4-WCセラミックスの機械的性質2018

    • Author(s)
      仁野章弘
    • Organizer
      粉体粉末冶金協会2018年秋季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] Si3N4-WC複合セラミックスの機械的性質2018

    • Author(s)
      仁野章弘,コウ アテイ,関根崇,杉山重彰,泰松斉
    • Organizer
      日本金属学会
    • Related Report
      2017 Research-status Report
  • [Presentation] WC-SiCセラミックスの微細組織と機械的性質に及ぼすNbC添加の効果2017

    • Author(s)
      仁野章弘,高橋元,関根崇,杉山重彰,泰松斉
    • Organizer
      粉体粉末冶金協会
    • Related Report
      2017 Research-status Report
  • [Presentation] WC-SiC硬質セラミックスの微細組織と機械的性質におよぼすBN添加の効果2017

    • Author(s)
      仁野章弘,橋本元,関根崇,杉山重彰,泰松斉
    • Organizer
      日本金属学会
    • Related Report
      2017 Research-status Report
  • [Presentation] WC-SiCセラミックスの微細組織と機械的性質に及ぼすB4CおよびBN添加の効果2017

    • Author(s)
      仁野章弘,橋本元,関根崇,杉山重彰,泰松斉
    • Organizer
      粉体粉末冶金協会
    • Related Report
      2017 Research-status Report
  • [Patent(Industrial Property Rights)] WC-Si3N4系複合セラミックス及びその製造方法2018

    • Inventor(s)
      泰松斉、仁野章弘、関根崇、杉山重彰
    • Industrial Property Rights Holder
      泰松斉、仁野章弘、関根崇、杉山重彰
    • Industrial Property Rights Type
      特許
    • Filing Date
      2018
    • Related Report
      2018 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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