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Development of evaluation method for permeability in blast furnace by phase transformation particle simulation

Research Project

Project/Area Number 17K14846
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Metal making/Resorce production engineering
Research InstitutionTohoku University

Principal Investigator

Ishihara Shingo  東北大学, 多元物質科学研究所, 助教 (40760301)

Project Period (FY) 2017-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2018: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2017: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
KeywordsADEM / SPH / シミュレーション / 高炉 / 軟化 / 溶融 / 相変化 / 融着帯 / 鉱石 / 粉化 / 軟化溶融 / 粒子法 / 通気性
Outline of Final Research Achievements

A new simulation model to reproduce softening and melting behavior of ore during heating have been developed by a coupling model of ADEM (Advanced Distinct Element Method) and SPH (Smoothed Particle Hydrodynamics). The qualitative melting behavior of a single ore was successfully reproduced and the constructed model was shown to be valid for the above analysis. Temperature-shrinkage curves in load softening tests of ore were experimentally obtained, and deformation behavior of ore was successfully reproduced by changing the joint spring constant. It was shown that the shrinkage behavior of the packed bed could be predicted by applying the parameters determined by a single load softening test to the load softening test of the particle bed.

Academic Significance and Societal Importance of the Research Achievements

本研究成果により、相変化を伴う高炉内粒子挙動が明らかとなることで、高炉操業条件の理論的な最適化が進み、高炉プロセスのエネルギー改革を達成できる。また、鉄鋼業の社会的課題である二酸化炭素排出量の削減に貢献し、還元剤であるコークスを低減させ国際的な競争力の強化に資すると考えられる。学術的には高炉解析の分野における新たな枠組みの一つとなり、当該分野および周辺分野における数値計算手法の発展に資すると考えられる。

Report

(3 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • Research Products

    (13 results)

All 2019 2018 2017

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (12 results) (of which Int'l Joint Research: 3 results)

  • [Journal Article] ADEM Simulation for Analysis of Particle Breakage of Irregular Shaped Particles2019

    • Author(s)
      Shingo Ishihara, Junya Kano
    • Journal Title

      ISIJ International

      Volume: 59 Issue: 5 Pages: 820-827

    • DOI

      10.2355/isijinternational.ISIJINT-2018-688

    • NAID

      130007650325

    • ISSN
      0915-1559, 1347-5460
    • Year and Date
      2019-05-15
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] ADEM-SPHによる軟化溶融粒子挙動の解析2019

    • Author(s)
      石原真吾、加納純也
    • Organizer
      鉄鋼協会第177回春季講演大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Modeling and simulation for softening-melting behavior of packed bed using ADEM-SPH2018

    • Author(s)
      Shingo Ishihara, Junya Kano
    • Organizer
      23rd International Congress of Chemical and Process Engineering
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] ADEM-SPHによる融液生成挙動のモデリング2018

    • Author(s)
      石原真吾、加納純也
    • Organizer
      鉄鋼協会第176回秋季講演大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 高炉製鉄における軟化溶融粒子挙動とガス流れ解析2018

    • Author(s)
      石原真吾、加納純也
    • Organizer
      第6回アライアンス若手研究交流会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 軟化溶融挙動のモデリングとシミュレーション2018

    • Author(s)
      石原真吾、加納純也
    • Organizer
      粉体工学会2018年度秋期研究発表会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Modeling and simulation for total analysis of particle behavior in blast furnace2018

    • Author(s)
      Shingo Ishihara, Junya Kano
    • Organizer
      International workshop on Mineral processing and Metallurgy 2018
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] ADEM-SPHによる軟化溶融挙動のモデリング2017

    • Author(s)
      石原真吾、加納純也
    • Organizer
      日本鉄鋼協会第174回秋季講演大会
    • Related Report
      2017 Research-status Report
  • [Presentation] ADEM-SPHによる相変化粒子挙動シミュレーション2017

    • Author(s)
      石原真吾、加納純也
    • Organizer
      化学工学会第49回秋季大会
    • Related Report
      2017 Research-status Report
  • [Presentation] Modeling and simulation for softening and melting behavior of packed bed2017

    • Author(s)
      Shingo Ishihara, Junya Kano
    • Organizer
      10th World congress of Chemical Engineering
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] ADEM-SPHによる相変化粒子挙動のモデリング2017

    • Author(s)
      石原真吾、加納純也
    • Organizer
      粉体工学会2017年度秋期研究発表会
    • Related Report
      2017 Research-status Report
  • [Presentation] 粒子法シミュレーションによる相変化挙動のモデリング2017

    • Author(s)
      石原真吾、加納純也
    • Organizer
      第55回粉体に関する討論会
    • Related Report
      2017 Research-status Report
  • [Presentation] ADEM-SPHによる軟化溶融挙動の数値シミュレーション2017

    • Author(s)
      石原真吾、加納純也
    • Organizer
      日本鉄鋼協会第175回春季講演大会
    • Related Report
      2017 Research-status Report

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Published: 2017-04-28   Modified: 2020-03-30  

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