Knowledge base of cleaning process to reduce environmental loads and risks due to the use of chemicals

• Project/Area Number: 18310052
• Research Category: Grant-in-Aid for Scientific Research (B)
• Allocation Type: Single-year Grants
• Section: 一般
• Research Field: Environmental technology/Environmental materials
• Research Institution: The University of Tokyo
• Principal Investigator: HIRAO Masahiko The University of Tokyo, 大学院・工学系研究科, 教授 (80282573)
• Co-Investigator(Kenkyū-buntansha): FUCHINO Tetsuo 東京工業大学, 大学院・理工学研究科, 准教授 (30219076)
• Research Collaborator: KONRAD Hungerbuhler スイス連邦工科大学, 教授
• Project Period (FY): 2006 – 2008
• Project Status: Completed (Fiscal Year 2008)
• Budget Amount: ¥18,240,000 (Direct Cost: ¥15,300,000、Indirect Cost: ¥2,940,000); Fiscal Year 2008: ¥5,980,000 (Direct Cost: ¥4,600,000、Indirect Cost: ¥1,380,000); Fiscal Year 2007: ¥6,760,000 (Direct Cost: ¥5,200,000、Indirect Cost: ¥1,560,000); Fiscal Year 2006: ¥5,500,000 (Direct Cost: ¥5,500,000)
• Keywords: 環境負荷低減技術 / 化学物質リスク / 産業洗浄 / 知識基盤 / リスク削減 / アクティビティモデル / 数値流体力学 / 環境技術 / 化学工学 / 有害化学物質

Research Abstract

化学物質による環境負荷削減・リスク削減に関わる情報を統合した知識基盤を構築することによって、安全なプロセス設計を可能とし、化学物質を利用したプロセスによる環境負荷とリスクの削減を実現する。塩素系溶剤を使用する産業洗浄プロセスを対象として、化学物質の製造や物性などの知識、プロセス装置機器に関わる知識、プロセス装置運転・操作に関わる知識、化学物質の健康影響や環境挙動に関わる知識などをプロセス知識として収集・体系化し、情報基盤として集積し、プロセス設計に結びつける手法を開発した。

Research Products

• [Journal Article] Practical Method of Assessing Local and Global Impacts for Risk-based Decision Making : A Case Study of Metal Degreasing Process (2008)
  • Author(s): Y. Kikuchi, M. Hirao
  • Journal Title: Environ. Sci. &Tech 42(12) Pages: 4527-4533
  • Peer Reviewed
• [Journal Article] 金属部品の洗浄プロセスにおける工場固有の機能と制約を考慮したライフサイクルアセスメント (2008)
  • Author(s): 菊池康紀, 平尾雅彦
  • Journal Title: 日本LCA学会誌 4(2) Pages: 147-160
  • NAID: 130004726006
  • Peer Reviewed
• [Journal Article] Activity Modeling for Integrating Environmental, Health and Safety(EHS)Consideration as a New Element in Industrial Chemical Process Design (2008)
  • Author(s): H. Sugiyama, M. Hirao, U. Fischer, K. Hungerbuhler
  • Journal Title: J. Chem. Eng., Japan(Outstanding Paper Award of 2008) 41(9) Pages: 884-897
  • NAID: 10024339902
  • Peer Reviewed
• [Journal Article] Decision Framework for Chemical Process Design Including Different Stages of Environmental, Health and Safety Assessment (2008)
  • Author(s): H. Sugiyama, U. Fischer, M. Hirao, K. Hungerbuhler
  • Journal Title: AIChEJ 54(4) Pages: 1037-1053
  • Peer Reviewed
• [Journal Article] VOC 排出抑制のためのプロセスモデリング-定量実験に基づく金属洗浄プロセスモデル- (2008)
  • Author(s): 菊池康紀, 平尾雅彦
  • Journal Title: クリーンテクノロジー 18(5) Pages: 49-53
• [Journal Article] Activity Modeling for Integrating Environmental, Health and Safety (EHS) Consideration as a New Element in Industrial Chemical Process Design (2008)
  • Author(s): H. Sugiyama, U. Fischer, M. Hirao, K. Hungerbithler,
  • Journal Title: Journal of Chemical Engineering, Japan 41 Pages: 884-897
  • NAID: 10024339902
  • Peer Reviewed
• [Journal Article] VOC排出抑制のためのプロセスモデリング-定量実験に基づく金属洗浄プロセスモデル- (2008)
  • Author(s): 菊池康紀,平尾雅彦
  • Journal Title: クリーンテクノロジー 18 Pages: 49-53
• [Journal Article] IDEFO Activity Modeling for Integrated Process Design Considering Environmental, Health and Safety (EHS) Aspects (2008)
  • Author(s): M. Hirao, H. Sugiyama, U. Fischer, K. Hungerbuhler
  • Journal Title: Proc. 18th ESCAPE, Computer-Aided Chemical Engineering 25 Pages: 1065-1070
  • Peer Reviewed
• [Journal Article] Decision Framework for Chemical Process Design Including Different Stages of Environmental, Health and Safety Assessment (2008)
  • Author(s): Hirokazu Sugiyama, Ulrich Fischer, Masahiko Hirao, Konrad Hungerbuhler
  • Journal Title: AIChE Journal 54(4) Pages: 1037-1053
  • Peer Reviewed
• [Journal Article] Practical Method of Assessing Local and Global Impacts for Risk-Based Decision Making: A Case Study of Metal Degreasing Process (2008)
  • Author(s): Yasunori Kikuchi and Masahiko Hirao
  • Journal Title: Emdronmental Science and Technology (掲載確定)
  • Peer Reviewed
• [Journal Article] 金属部品の洗浄プロセスにおける工場固有の機能と制約を考慮した環境影響評価 (2008)
  • Author(s): 菊池 康紀、平尾 雅彦
  • Journal Title: 日本LCA学会誌 4(2) Pages: 147-160
  • Peer Reviewed
• [Journal Article] Integrated design of process and operation considering local risks and global impacts : A case study on metal-degreasing process design (2007)
  • Author(s): Y. Kikuchi, M. Hirao
  • Journal Title: Proc. 17th ESCAPE, Computer-Aided Chemical Engineering 24 Pages: 1223-1228
  • Peer Reviewed
• [Journal Article] A Chemical Process Design Framework Including Different Stages of Environmental, Health and Safety (EHS) Assessment (2007)
  • Author(s): H. Sugiyama, U. Fischer, M. Hirao, K. Hungerbuhler,
  • Journal Title: Proc. 17th ESCAPE, Computer-Aided Chemical Engineering 24 Pages: 1157-1162
  • Peer Reviewed
• [Journal Article] Integrated design of process and operation considering local risks and global impacts: Acase study on metal-degreasing process design (2007)
  • Author(s): Yasunori Kikuchi and Masahiko Hirao
  • Journal Title: Proceedings of 17th ESCAPE, Computer-Aided Chemical Engineering 24 Pages: 1223-1228
  • Peer Reviewed
• [Journal Article] A Chemical Process Design Framework Including Different Stages of Environmental, Health and Safbty (EHS) Assessment (2007)
  • Author(s): Hirokazu Sugiyama, Ulrich Fischer, Masahiko Hirao, Konrad Hungerbuhler
  • Journal Title: Proceedings of 17th ESCAPE, Computer-Aided Chemical Engineering 24 Pages: 1157-1162
  • Peer Reviewed
• [Journal Article] リスクに基づく意思決定のためのLCAとリスクアセスメントの統合 (2007)
  • Author(s): 菊池 康紀, 平尾 雅彦
  • Journal Title: 第2回日本LCA学会研究発表会 講演要旨集 2 Pages: 48-49
  • NAID: 130005032358
• [Journal Article] 化学物質リスクに基づいたプロセス設計のための機能モデル (2007)
  • Author(s): 菊池 康紀, 平尾 雅彦
  • Journal Title: 化学工学会第72年会 講演要旨集 72
• [Journal Article] A Chemical Process Design Framework Including Different Stages of Environmental, Health and Safety (EHS) Assessment (2006)
  • Author(s): H.Sugiyamaa, U.Fischer, M.Hirao, K.Hungerbuhler
  • Journal Title: Computer Aided Chemical Engineering (Proc. 9th International Symposium on Process Systems Engineering) 21 Pages: 1021-1026
• [Journal Article] Best available technology for industrial cleaning process based on risk and life-cycle assessments (2006)
  • Author(s): M.Hirao, Y.Kikuchi, E.Kikuchi
  • Journal Title: Proc. 7th International Conference on EcoBalance 7 Pages: 329-332
• [Journal Article] 化学物質リスクに基づいた洗浄プロセス設計のための機能モデル (2006)
  • Author(s): 菊池 康紀, 平尾 雅彦
  • Journal Title: 化学工学会 第38回秋季大会 講演要旨集 38
  • NAID: 130004664832
• [Journal Article] Local Risks and Global Impacts Considering Plant-Specific Functions and Constraints : A Case Study of Metal Parts Cleaning
  • Author(s): Y. Kikuchi, M. Hirao
  • Journal Title: Int. J. Life Cycle Assessment (in press)
  • NAID: 130004496287
  • Peer Reviewed
• [Presentation] プロセス設計及び化学物質リスク評価に関する知識の構造化-金属洗浄プロセスへの適用 (2009)
  • Author(s): 菊池康紀, 平尾雅彦
  • Organizer: 化学工学会第74年会
  • Place of Presentation: 横浜
  • Year and Date: 2009-03-20
• [Presentation] プロセス設計及び化学物質リスク評価に関する知識の構造化-金属洗浄プロセスへの適用 (2009)
  • Author(s): 菊池康紀・平尾雅彦
  • Organizer: 化学工学会第74年会
  • Place of Presentation: 横浜国立大学、横浜
  • Year and Date: 2009-03-20
• [Presentation] 洗浄剤排出抑制のための代替洗浄プロセス案導出システムの実装 (2009)
  • Author(s): 木村理一郎・菊池康紀・平尾雅彦
  • Organizer: 化学工学会第74年会
  • Place of Presentation: 横浜国立大学、横浜
  • Year and Date: 2009-03-20
• [Presentation] 金属洗浄プロセスにおける化学物質のリスクと機能の分析 (2009)
  • Author(s): 菊地恵美・菊池康紀・平尾雅彦
  • Organizer: 日本LCA学会第4回研究発表会
  • Place of Presentation: 北九州国際会議場,北九州市
  • Year and Date: 2009-03-06
• [Presentation] LCAおよびRAを用いた産業洗浄プロセス評価ツールの設計と実装 (2009)
  • Author(s): 的場弘記・菊池康紀・平尾雅彦
  • Organizer: 日本LCA学会第4回研究発表会
  • Place of Presentation: 北九州国際会議場,北九州市
  • Year and Date: 2009-03-06
• [Presentation] リスクに基づくLCMを実践するための評価と設計に関する知識の統合化 (2009)
  • Author(s): 菊池康紀, 平尾雅彦
  • Organizer: 日本LCA学会第4回研究発表会
  • Place of Presentation: 北九州
  • Year and Date: 2009-03-05
• [Presentation] リスクに基づくLCMを実践するための評価と設計に関する知識の統合化 (2009)
  • Author(s): 菊池康紀・平尾雅彦
  • Organizer: 日本LCA学会第4回研究発表会
  • Place of Presentation: 北九州国際会議揚,北九州市
  • Year and Date: 2009-03-05
• [Presentation] Integration of Assessment and Process Design for Risk-based Life Cycle Managen (2008)
  • Author(s): Y. Kikuchi and M. Hirao
  • Organizer: The 8th International Conference on EcoBalance
  • Place of Presentation: Tokyo, Japan
  • Year and Date: 2008-12-12
• [Presentation] Risk-Function Analysis of Hazardous SubstanceS in Metal Cleaning Processes (2008)
  • Author(s): E. Kikuchi, Y. Kikuchi, and M. Hirao
  • Organizer: The 8th International Conference on EcoBalance
  • Place of Presentation: Tokyo, Japan
  • Year and Date: 2008-12-12
• [Presentation] Risk-Function Analysis of Hazardous Substances in Metal Cleaning Processes (2008)
  • Author(s): E. Kikuchi, Y. Kikuchi, and M. P
  • Organizer: The 8th International Conference on EcoBalance
  • Place of Presentation: Tokyo, Japan
  • Year and Date: 2008-12-12
• [Presentation] Practical Method of Assessing Local Risks and Global Impacts for Risk-based Decision Making (2008)
  • Author(s): Y. Kikuchi, M. Hirao
  • Organizer: The 8th International Conference on EcoBalance
  • Place of Presentation: 東京
  • Year and Date: 2008-12-11
• [Presentation] Practical Method of Assessing Local Risks and Global Impacts for Risk-based Decision Making (2008)
  • Author(s): Y. Kikuchi and M. Hirao
  • Organizer: The 8th International Conference on EcoBalance
  • Place of Presentation: Tokyo, Japan
  • Year and Date: 2008-12-11
• [Presentation] 環境影響を考慮した化学プロセス設計にむけて (2008)
  • Author(s): 平尾雅彦
  • Organizer: 化学工学会第40回秋季大会
  • Place of Presentation: 仙台
  • Year and Date: 2008-09-26
• [Presentation] 環境影響を考慮した化学プロセス設計にむけて(招待講演) (2008)
  • Author(s): 平尾雅彦
  • Organizer: 化学工学会第40回秋季大会
  • Place of Presentation: 東北大学、仙台
  • Year and Date: 2008-09-26
• [Presentation] 産業洗浄プロセスにおける機能を指標とした化学物質比較 (2008)
  • Author(s): 菊地恵美・菊池康紀・平尾雅彦
  • Organizer: 化学工学会第46回秋季大会
  • Place of Presentation: 東北大学、仙台
  • Year and Date: 2008-09-26
• [Presentation] 産業洗浄プロセス設計における洗浄剤排出抑制のための知識の体系化 (2008)
  • Author(s): 木村理一郎・菊池康紀・平尾雅彦
  • Organizer: 化学工学会第40回秋季大会
  • Place of Presentation: 東北大学、仙台
  • Year and Date: 2008-09-26
• [Presentation] プロセス設計アクティビティにおける化学物質リスク評価のための知識の統合化 (2008)
  • Author(s): 菊池康紀・平尾雅彦
  • Organizer: 化学工学会第40回秋季大会
  • Place of Presentation: 東北大学、仙台
  • Year and Date: 2008-09-24
• [Presentation] IDEF0 Activity Modeling for Integrated Process Design Considering Environmental, Health and Safety(EHS)Aspects (2008)
  • Author(s): M. Hirao, H. Sugiyama, U. Fischer, K. Hungerbuhler
  • Organizer: 17th European Symposium on Computer-Aided Process Engineering
  • Place of Presentation: リヨン,フランス
  • Year and Date: 2008-06-02
• [Presentation] IDEFO Activity Modeling for Integrated Process Design Considering Environmental, Health and Safety (EHS) Aspects (2008)
  • Author(s): M. Hirao, H. Sugiyama, U. Fischer, K. Hungerbiihler,
  • Organizer: 17th European Symposium on Computer-Aided Process Engineerir
  • Place of Presentation: リヨン、フランス
  • Year and Date: 2008-06-02
• [Presentation] Relativity analysis of local risk and environmental impact based on field data at metal cleaning process (2008)
  • Author(s): Y. Kikuchi and M. Hirao
  • Organizer: SETAC Europe 18th Annual Meeting
  • Place of Presentation: ワルシャワ、ポーランド
  • Year and Date: 2008-05-25
• [Presentation] 金属洗浄プロセスにおける化学物質リスクの評価と削減 (2008)
  • Author(s): 菊池 康紀・平尾 雅彦
  • Organizer: 化学工学会第73年会
  • Place of Presentation: 静岡大学(浜松)
  • Year and Date: 2008-03-19
• [Presentation] リスク評価のための産業洗浄プロセスのモデル化 (2008)
  • Author(s): 藤井 健人・菊池 康紀・平尾 雅彦
  • Organizer: 化学工学会第73年会
  • Place of Presentation: 静岡大学(浜松)
  • Year and Date: 2008-03-18
• [Presentation] 現場固有の機能と制約を考慮したプロセス設計と評価-金属洗浄プロセスへの応用- (2008)
  • Author(s): 菊池 康紀・平尾 雅彦
  • Organizer: 第3回日本LCA学会研究発表会
  • Place of Presentation: 名古屋大学(名古屋)
  • Year and Date: 2008-02-28
• [Presentation] Assessment of Aqueous Cleaning Process by Integrating Life Cycle and Risk Assessments (2007)
  • Author(s): Emi Kikuchi, Yasunori Kikuchi and Masahiko Hirao
  • Organizer: The 4th International Conference of The International Society for Indugtrial Ecology
  • Place of Presentation: Toronto,Canada
  • Year and Date: 2007-06-20
• [Presentation] Function Model to Support Supervising EnVironmental Impact and Chemical Risk by SME (2007)
  • Author(s): Yasunori Kikuchi and Masahiko Hirao
  • Organizer: The 4th International Conference of The International Society for Industrial Ecology
  • Place of Presentation: Toronto,Canada
  • Year and Date: 2007-06-17
• [Presentation] Integrated design of process and operation considering local risks and global impacts:A case study on metal-degreasing process design (2007)
  • Author(s): Yasunori Kikuchi and Masahiko Hirao
  • Organizer: 17th European Symposium on Computer-Aided Process Engineering
  • Place of Presentation: Bucharest,Romania
  • Year and Date: 2007-05-30
• [Presentation] A Chemical Process Design Framework Including Different Stages of Environmental,Health and Safety(EHS)Assessment (2007)
  • Author(s): Hirokazu Sugiyama, Ulrich Fischer, Masahiko Hirao, Konrad Hungerbuhler
  • Organizer: 17th European Symposium on Computer-Aided Process Engineering
  • Place of Presentation: Bucharest,Romania
  • Year and Date: 2007-05-28
• [Presentation] Comprehensive approach to interpret local risks and global impacts for risk-based decision-making : A case study on metal degreasing (2007)
  • Author(s): Y. Kikuchi, M. Hirao
  • Organizer: Society of Environmental Toxicology and Chemistry Europe 2007 Annual Meeting
  • Place of Presentation: ポルト,ポルトガル
  • Year and Date: 2007-05-21
• [Presentation] Comprehensive approach to interpret local risks and global impacts for risk-baseddecision-making:A case study on metal degreasing (2007)
  • Author(s): Yasunori Kikuchi and Masahiko Hirao
  • Organizer: Society of Environmental Toxicology and Chemistry Europe2007 Annual Meeting
  • Place of Presentation: Porto,Portugal
  • Year and Date: 2007-05-21
• [Book] 中小企業の洗浄工程におけるVOC排出抑制対策マニュアル(日本産業洗浄協議会) (2008)
  • Author(s): 平尾雅彦
  • Publisher: 日刊工業新聞社
• [Book] 中小企業の洗浄工程におけるVOC排出抑制対策マニュアル (2008)
  • Author(s): 平尾雅彦(監修),日本産業洗浄協議会(編)
  • Total Pages: 167
  • Publisher: 日刊工業新聞社
• [Remarks] 環境省・日本産業洗浄協議会「VOC 排出削減抑制 産業洗浄における自主的取り組みマニュアル」(2007)
• [Remarks] 環境省・日本産業洗浄協議会「VOC 排出抑制 産業洗浄現場におけるVOC 対策事例集」(2008)