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High-speed preparation of biocompatible ceramic coatings by laser CVD

Research Project

Project/Area Number 18360310
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Inorganic materials/Physical properties
Research InstitutionTohoku University

Principal Investigator

GOTO Takashi  Tohoku University, Tohoku University, IMR, Professor (60125549)

Co-Investigator(Kenkyū-buntansha) MASUMOTO Hiroshi  Tohoku University, CIR, Professor (50209459)
KIMURA Teiichi  Tohoku University, IMR, Assistant professor (10333882)
TU Rong  Tohoku University, IMR, Assistant professor (80396506)
HOTTA Mikinori  Tohoku University, IMR, Assistant professor (30431604)
Project Period (FY) 2006 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥16,620,000 (Direct Cost: ¥15,600,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2007: ¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2006: ¥12,200,000 (Direct Cost: ¥12,200,000)
Keywordsbiocompatible / ceramic coatings / laser CVD
Research Abstract

In the present study, calcium base oxides, e.g. CaTiO_3, α-TCP and HAp films were prepared by metalorganic chemical vapor deposition (MOCVD) and laser enhanced CVD (LCVD). Effects of preparation conditions on the crystal phase, microstructure and deposition rate were investigated. Furthermore, the bone conductivity and biocompatibility were evaluated by the formation behavior of apatite on those films in a Hanks'' solution.
CaTiO_3, α-TCP and HAp films were obtained first by MOCVD. Apatite wholly covered the surface of CaTiO_3 films with a smooth surface after 6 weeks, CaTiO_3 films with a complicated surface after 3 days, α-TCP films after 2 weeks and HAp films after 6 hours. The apatite predominantly formed at the micro-sized hollows, indicating significant effect of surface morphology on the apatite formation rate except of the intrinsic bone conductivity of the ceramics films.
HAp and α-TCP films were obtained also by LCVD at a high deposition rate. Laser power (P_L) showed significant effect on the crystal phase of Ca-P-O films: at P_L=200W α-TCP formed in wide conditions, at P_L=150W α-TCP formed at high temperatures and HAp formed at low temperatures, at P_L=100W HAp in a main phase formed in wide conditions. Any film showed a dense microstructure. The deposition rate increased with increasing the precursor concentration, deposition temperature, laser power and total pressure in chamber (P_<tot>), showing the highest value of 1200μm/h at P_L=200W and P_<tot>=0.6 kPa. Apatite formed on the Hap films prepared by LCVD in Hanks'' solution after 6 hours.
In a summary, it is confirmed that CaTiO_3, α-TCP and HAp films can be prepared by chemical vapor deposition, and the effects of preparation conditions on the crystal phase, microstructure and deposition rate were clarified. The CaTiO_3, α-TCP and HAp films prepared by CVD were proved to have excellent bone conductivity by revealing high apatite formation rate in pseudo body solutions.

Report

(3 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • Research Products

    (40 results)

All 2008 2007 2006

All Journal Article (21 results) (of which Peer Reviewed: 10 results) Presentation (19 results)

  • [Journal Article] MOCVD法によるCa-Ti-0およびCa-P-O系傾斜機能バイオセラミックス膜の合成2008

    • Author(s)
      佐藤充孝、塗溶、後藤孝、上田恭介、成島尚之
    • Journal Title

      粉体および粉末冶金 55

      Pages: 325-330

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Hydroxyapatite Formation on Ca-P-O Coating Prepared by MOCVD2008

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Materials Transaction 49(印刷中)

    • NAID

      10024271166

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Preparation of Ca-Ti-O/Ca-P-O functionally graded bio-ceramic film by MOCVD2008

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Journal of the Japan Society of Powder and Powder Metallurgy 55

      Pages: 325-330

    • NAID

      10021173154

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Hydroxyapatite Formation on Ca-P-O coating Prepared by MOCVD2008

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Materials Transaction 49(in press)

    • NAID

      10024271166

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Hydroxyapatite Formation on calcium phosphate coated titanium2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Materials Science Forum 561-565

      Pages: 1513-1516

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Preparation of hydroxyapatite and calcium phosphate films by MOCVD2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto
    • Journal Title

      Materials Transaction 48

      Pages: 3149-3153

    • NAID

      10020008035

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Hydroxyapatite Formation on MOCVD-CaTiO_3 coated Ti2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Key Engineering Materials 352

      Pages: 301-304

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Hydroxyapatite Formation on CaTiO_3 Film Prepared by Metal-organic Chemical Vapor Deposition2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Materials Transaction 48

      Pages: 1505-1510

    • NAID

      10019486963

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Hydroxyapatite Formation on CaTiO_3 Film Prepared by Metal-organic Chemical Vapor Deposition2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Materials Transaction 48(6)

      Pages: 1505-1510

    • NAID

      10019486963

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Hydroxyapatite Formation on MOCVD-CaTiO_3 coated, Ti2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Key Engineering Materials 352

      Pages: 301-304

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Preparation of hydroxyapatite and calcium phosphate films by MOCVD2007

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transaction 48(12)

      Pages: 3149-3153

    • NAID

      10020008035

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Preparation of hydroxyapatite and calcium phosphate films by MOCVD2007

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transaction 48

      Pages: 3149-3153

    • NAID

      10020008035

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Preparation conditions of CaTiO_3 film by metal-organic chemical vapor deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transactions 47

      Pages: 1386-1390

    • NAID

      10017490443

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Preparation of Pyrochlore Ca_2Ti_O_6 by Metal-Organic Chemical Vapor Deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transactions 47

      Pages: 2603-2605

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] MOCVD法による傾斜組成生体適合性膜の作製2006

    • Author(s)
      佐藤充孝、塗溶、後藤孝、上田恭介、成島尚之
    • Journal Title

      傾斜機能材料 20

      Pages: 109-114

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Preparation conditions of CaTiO_3 film by metal-organic chemical vapor deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transactions 47(5)

      Pages: 1386-1390

    • NAID

      10017490443

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Preparation of Pyrochlore Ca_2Ti_2O_6 by Metal-Organic Chemical Vapor Deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Journal Title

      Materials Transactions 47(10)

      Pages: 2603-2605

    • NAID

      10018310583

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Preparation of Graded Biocompatible Films by MOCVD2006

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Journal Title

      Functionally Graded Materials 20

      Pages: 109-114

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Preparation conditions of CaTiO_3 film by metal-organic chemical vapor deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto
    • Journal Title

      Materials Transactions 47(5)

      Pages: 1386-1390

    • NAID

      10017490443

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Preparation of Pyrochlore Ca_2Ti_2O_6 by Metal-Organic Chemical Vapor Deposition2006

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto
    • Journal Title

      Materials Transactions 47(10)

      Pages: 2603-1605

    • NAID

      10018310583

    • Related Report
      2006 Annual Research Report
  • [Journal Article] MOCVD法による傾斜組成生体適合性膜の作製2006

    • Author(s)
      佐藤充孝, 塗溶, 後藤孝, 上田恭介, 成島尚之
    • Journal Title

      傾斜機能材料 20

      Pages: 109-114

    • Related Report
      2006 Annual Research Report
  • [Presentation] レーザーCVD法により合成したリン酸カルシウム膜のアパタイト形成能2008

    • Author(s)
      佐藤充孝、塗 溶、後藤 孝、上田恭介、成島尚之
    • Organizer
      日本金属学会2008年春期(第142回)大会
    • Place of Presentation
      東京都
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] Apatite formation anility of calcium phosphate films prepared by laser CVD2008

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Organizer
      2008 Spring Meeting of the Japan Institute of Metals
    • Place of Presentation
      Tokyo, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MOCVD法により合成したCa-P-O膜上への擬似体液中におけるアパタイト形成2007

    • Author(s)
      佐藤充孝、塗溶、後藤孝、上田恭介、成島尚之
    • Organizer
      第45回セラミックス基礎科学討論会
    • Place of Presentation
      仙台市
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MOCVD法によるCa-Ti-OおよびCa-P-O系傾斜機能バイオセラミックス膜の合成2007

    • Author(s)
      佐藤充孝、塗溶、後藤孝
    • Organizer
      粉体および粉末冶金協会平成19年度秋季大会
    • Place of Presentation
      京都市
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] レーザーCVD法により合成したリン酸カルシウム膜の微細組織2007

    • Author(s)
      佐藤充孝、塗溶、後藤孝
    • Organizer
      日本金属学会2007年秋期(第141回)大会
    • Place of Presentation
      岐阜市
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] Hydroxyapatite Formation on Calcium Phosphate Coated Titanium2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda, Takayuki Narushima
    • Organizer
      The sixth Pacific Rim International Conference on Advanced Materials and Processing
    • Place of Presentation
      Jeju, Korea
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] MOCVD法により合成したCa-P-O膜の擬似体液中におけるHAp形成2007

    • Author(s)
      佐藤充孝、塗 溶、後藤 孝、上田恭介、成島尚之
    • Organizer
      日本金属学会2007年春期(第140回)大会
    • Place of Presentation
      千葉県
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MOCVD法によるリン酸カルシウム膜の合成2007

    • Author(s)
      佐藤充孝、塗溶、後藤孝
    • Organizer
      日本セラミックス協会2007年年会
    • Place of Presentation
      東京都
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Apatite formation on the Ca-P-O films prepared by MOCVD in a pseudo body solution2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, and Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Organizer
      The 45^<th> Symposium on Basic Science of Ceramics
    • Place of Presentation
      Sendai, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Preparation of calcium phosphate films by MOCVD2007

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Organizer
      Annual Meeting of the Ceramic Society of Japan 2007
    • Place of Presentation
      Tokyo, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] HAp formation behavior of Ca-P-O films prepared by MOCVD in a Hank''s solution2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda and Takayuki Narushima
    • Organizer
      2007 Spring Meeting of the Japan Institute of Metals
    • Place of Presentation
      Chiba, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Hyfroxyapatite Formation on Calcium Phosphate Coated Titanium2007

    • Author(s)
      Mitsutaka Sato, Rong Tu, Takashi Goto, Kyosuke Ueda, Takayuki Narushima
    • Organizer
      The 6^th Pacific Rim International Conference on Advanced Materials and Processing
    • Place of Presentation
      Jeju, Korea
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Microstructure of calcium phosphate films prepared by laser CVD2007

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Organizer
      2007 Autumn Meeting of the Japan Institute of Metals
    • Place of Presentation
      Gifu, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Preparation of Ca-Ti-O/Ca-P-O functionally graded bioceramic films2007

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Organizer
      2007 Autumn Meeting of the Japan Societyof Powder and Powder Metallurgy
    • Place of Presentation
      Kyoto, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MOCVD法によるCa-Ti-0およびCa-P-0系傾斜機能バイオセラミックス膜の合成2007

    • Author(s)
      佐藤充孝、塗溶、後藤孝
    • Organizer
      粉体および粉末冶金協会平成19年度秋季大会
    • Place of Presentation
      京都市
    • Related Report
      2007 Annual Research Report
  • [Presentation] MOCVD法による傾斜組成生体適合性膜の作製2006

    • Author(s)
      佐藤充孝、塗溶、後藤孝、上田恭介、成島尚之
    • Organizer
      2006年傾斜機能材料シンポジウム
    • Place of Presentation
      島根県
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MOCVD法によるCa-P-O系膜の合成2006

    • Author(s)
      佐藤充孝、塗溶、後藤孝
    • Organizer
      日本金属学会2006年秋期(第139回)大会.
    • Place of Presentation
      新潟市
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Hydroxyapatite Formation on MOCVD-CaTiO_3 coated Ti2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Organizer
      The 3rd international symposium on advanced ceramics (ISAC-3)
    • Place of Presentation
      Singapore
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Preparation of Ca-P-O system films by MOCVD2006

    • Author(s)
      Mitsutaka Sato, Rong Tu and Takashi Goto
    • Organizer
      2006 Autumn Meeting of the Japan Institute of Metals
    • Place of Presentation
      Niigata, Japan
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary

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Published: 2006-04-01   Modified: 2016-04-21  

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