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Efficient and generalized method for measurement and evaluation of thermal deviation characteristics in Multi-task machine

Research Project

Project/Area Number 18560112
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionSophia University

Principal Investigator

SHIMIZU Shinji  Sophia University, science and engineering, professor (70146801)

Co-Investigator(Kenkyū-buntansha) SAKAMOTO Haruhisa  Sophia University, science and engineering, associate prof. (40276514)
SIMOJIMA Ken  Sophia University, science and engineering, assistant (60385490)
Project Period (FY) 2006 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥300,000)
Fiscal Year 2007: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2006: ¥2,400,000 (Direct Cost: ¥2,400,000)
KeywordsMulti-task machine / Thermal deviation / Evaluation method / Linear motion / Swing motion / Thermal deformation mode
Research Abstract

The purpose of this research is to establish the method for measurement and evaluation of thermal deviation characteristics caused by feed motions in Multi-task machine. The followings are revealed by this research.
1. The measuring systems for evaluation of thermal deviation characteristics caused by linear motion in Z or X direction were developed for a multi-task machine. Using these systems, the characteristics were actually evaluated for liner motions (X or Z axis) and swing motion (B axis). Since these evaluation results corresponded to the structural form and the location of heat sources in the machine, the validity of this proposed method was clarified.
2. The estimation of the thermal deformation mode is possible with synthetic evaluation of the measurement results and the information, such as a structural form of the machine. Since this estimation result corresponded to the temperature changes measured at some locations in the machine during the test, the validity of the estimation was clarified.
3. For the standardization of this proposed method, the tests for each motion were done with two kinds of the measuring system. As the results, the followings were made clear.
1) Using the target fixture in Z direction, the thermal deviation characteristics are evaluated sufficiently
2) Since the location of this Z target fixture corresponds to the workpiece position, influence of the thermal deviations on the machining accuracy is evaluated directly
3) To evaluate the thermal deformation mode and its mechanism more clearly, it is necessary to do the tests with the X target fixture in addition to the Z target fixture, and to evaluate the both results synthetically.
4) Test with the Z target fixture is appropriate for the standardization of this proposed method.

Report

(3 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • Research Products

    (4 results)

All 2007 2006

All Journal Article (2 results) (of which Peer Reviewed: 1 results) Presentation (2 results)

  • [Journal Article] New Measuring Method for Thermal Deviations Caused by Linear Axis Motion in Multi-Task Machine2006

    • Author(s)
      SHIMIZU Shinji, OOI Go, YAGYU Shinsuke
    • Journal Title

      JSME international journal Series C Vol.49,No.2

      Pages: 316-321

    • NAID

      110004728842

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] New Measuring Method for Thermal Deviations Caused by Linear Axis Motion in Multi-Task Machine2006

    • Author(s)
      SHIMIZU, Shinji, OOI, Go, YAGYU, Shinsuke
    • Journal Title

      JSME international journal Series C Vol. 49, No. 2

      Pages: 316-321

    • NAID

      110004728842

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Evaluation Method for Characteristics of Thermal Deviation with Swing Motion of Spindle Head for Milling in Multi-task Machines2007

    • Author(s)
      Shinsuke YAGYU, Shinji SHIMIZU
    • Organizer
      The 4th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      福岡
    • Year and Date
      2007-11-08
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] Evaluation Method for Characteristics of Thermal Deviation with Swing Motion of Spindle Head for Milling in Multi-task Machines2007

    • Author(s)
      Shinsuke, YAGYU, Shinji, SHIMIZU
    • Organizer
      The 4th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Fukuoka
    • Year and Date
      2007-11-08
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary

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Published: 2006-04-01   Modified: 2016-04-21  

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