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Study of new high-precision polishing system type for inner walls of microtubes having complex shapes by magnetic field control

Research Project

Project/Area Number 18560121
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionToyama National College of Technology

Principal Investigator

NISHIDA Hitoshi  Toyama National College of Technology, Department of mechanical engineering, Professor (00390435)

Co-Investigator(Kenkyū-buntansha) SHIMADA Kunio  Fukushima university, Faculty of symbiotic systems science, Associate professor (80251883)
Project Period (FY) 2006 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥3,920,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥420,000)
Fiscal Year 2007: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2006: ¥2,100,000 (Direct Cost: ¥2,100,000)
Keywordsprecision polishing / magnetism / manufacturing process, production engineering / nanomachine / fluid engineering
Research Abstract

The purpose of this study is to research the polishing technology for inner walls of microtubes and capillaries having complex shapes by magnetic field control utilizing new high functional fluid (MCF) which is mixed magnetic fluid with MR fluid. In this method, an MCF containing nonmagnetic abrasive grains is allowed to pass through a tube, and a rotating magnetic field is applied perpendicular to the tube axis. The results of this study can be summarized as follows;
(1) Characteristics of polishing:
We investigated the effects of the composition of fluids containing abrasive grains and the magnetic field distribution on the polishing of the inner tube wall without the fluid effect. The polishing characteristics are affected by the concentration and the diameter of the abrasive grains, and the concentration of the iron powder.
(2) Mechanism of polishing:
The mechanism of inner tube wall polished by an MCF was clarified by observing the behavior of the abrasive grains and measuring the pressure distribution on the inner tube wall. The radial force of magnetic clusters formed at the midpoint between the elect : nodes and at the region furthest from the central axis acts on the abrasive grains to produce the force for this polishing.
(3) Basic experiment for polishing inner wall with a step and polishing by flowing
In the polishing, we filled the MCF involved abrasive particles in the inner acrylic resin tubes with different roughness. We clarified that the position of the scratch and the motion direction of the abrasive particles are important on the finishing the inner tube by the present polishing method Moreover, it was confirmed this polishing method is able to polish up to nanometer order
(4) Trial of polishing system
Polishing system for the inner walls of microtubes was made experimentally by flowing the MCF by a diaphragm pump.

Report

(3 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • Research Products

    (31 results)

All 2008 2007 2006 2005

All Journal Article (11 results) (of which Peer Reviewed: 8 results) Presentation (20 results)

  • [Journal Article] 磁気機能性流体による細管内面研磨の提案と技術的検討2007

    • Author(s)
      西田 均, 島田 邦雄, 後藤 誠
    • Journal Title

      日本実験力学会論文集 7・3

      Pages: 258-263

    • NAID

      10019954405

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] 磁気機能性流体による管内面研磨に対する流体力学的考察2007

    • Author(s)
      西田 均, 島田 邦雄, 後藤 誠
    • Journal Title

      日本実験力学会論文集 7・3

      Pages: 264-270

    • NAID

      10019954413

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Polishing inner capillary walls by a magnetic compound fluid2007

    • Author(s)
      H.Nishida, K.Shimada, M.Goto
    • Journal Title

      International Journal of Applied Electromagnetics and Mechanics 25・1-4

      Pages: 25-29

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Influence of magnetic field distribution on inner tube walls polishing using Magnetic compound fluid2007

    • Author(s)
      H.Nishida, K.Shimada, Y.Ido
    • Journal Title

      Proceedings of 13th International Symposium on Applied Electromagnetics and Mechanics

      Pages: 195-196

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Polishing inner capillary walls by a magnetic compound fluid2007

    • Author(s)
      H. Nishida, K. Shimada, M. Goto
    • Journal Title

      International Journal of Applied Electromagnetics and Mechanics Vol.25, 1-4

      Pages: 25-29

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Proposal and Technical Consideration of Polishing on Inner Capillary Wall Utilizing Magnetic Responsive Functional Fluid2007

    • Author(s)
      Hitoshi NISHIDA, Kunio SHIMADA, Makoto GOTO
    • Journal Title

      Journal of JSEM Vol.7, No.3

      Pages: 258-263

    • NAID

      10019954405

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Fluid Dynamic Considerations on Internal Polishing for Tubes Utilizing Magnetic Responsive Functional Fluid2007

    • Author(s)
      Hitoshi NISHIDA, Kunio SHIMADA, Makoto GOTO
    • Journal Title

      Journal of JSEM Vol.7, No.3

      Pages: 264-270

    • NAID

      10019954413

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] 磁気機能性流体による細管内面研磨の提案と技術的検討2007

    • Author(s)
      西田均, 島田邦雄, 後藤誠
    • Journal Title

      日本実験力学会論文集 7・3

      Pages: 258-263

    • NAID

      10019954405

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 磁気機能性流体による管内面研磨に対する流体力学的考察2007

    • Author(s)
      西田均, 島田邦雄, 後藤誠
    • Journal Title

      日本実験力学会論文集 7・3

      Pages: 264-270

    • NAID

      10019954413

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Polishing inner capillary Walls by a magnetic compound fluid2007

    • Author(s)
      H. Nishida, K. Shimada, M. Goto
    • Journal Title

      International Journal of Applied Electromagnetics and Mechanics 25・1-4

      Pages: 25-29

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of magnetic field distribution on inner tube walls polishing using Magnetic compound fluid2007

    • Author(s)
      H. Nishida, K. Shimada, Y. Ido
    • Journal Title

      Proceedings of 13th International Symposium on Applied Electromagnetics and Mechanics

      Pages: 195-196

    • Related Report
      2007 Annual Research Report
    • Peer Reviewed
  • [Presentation] 磁気機能性流体による管内面研磨のメカニズム2008

    • Author(s)
      西田 均, 島田 邦雄, 井門 康司, 後藤 誠
    • Organizer
      2008年度精密土学会春季大会学術講演会(講演論文集・CD)
    • Place of Presentation
      明治大学生田キャンパス
    • Year and Date
      2008-03-18
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MCFを用いた管内面研磨に及ぼす磁場の影響2008

    • Author(s)
      中田 貴文, 稲場 智亮, 正木 達也, 西田 均
    • Organizer
      日本機械学会北陸信越学生会・第37回学生員卒業研究発表講演会(講演論文集・pp.163-164)
    • Place of Presentation
      福井工業大学
    • Year and Date
      2008-03-07
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Fluid dynamic investigation of polishing the inner wall of a tube utilizing a magnetic compound fluid(MCF)2008

    • Author(s)
      H. Nishida, K.Shimada, Y. Ido
    • Organizer
      7th JFPS International Symposium on Fluid Power Toyama 2008
    • Place of Presentation
      (to be printed)
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 磁気機能性流体による管内面研磨のメカニズム2008

    • Author(s)
      西田均, 島田邦雄, 井門康司, 後藤誠
    • Organizer
      2008年度精密工学会春季大会学術講演会(講演論文集, CD)
    • Place of Presentation
      明治大学生田キャンパス
    • Related Report
      2007 Annual Research Report
  • [Presentation] MCFを用いた管内面研磨に及ぼす磁場の影響2008

    • Author(s)
      中田貴文, 稲場智亮, 正木達也, 西田均
    • Organizer
      日本機械学会北陸信越学生会・第37回学生員卒業研究発表講演会(講演論文集, pp.163-164)
    • Place of Presentation
      福井工業大学
    • Related Report
      2007 Annual Research Report
  • [Presentation] 磁気混合流体を用いた管内面研磨における磁場分布と圧力分布の関係2007

    • Author(s)
      西田 均, 島田 邦雄, 後藤 誠, 井門 康司
    • Organizer
      平成19年度磁陸流体連合講演会(講演論文集, pp.49-51)
    • Place of Presentation
      名古屋工業大学
    • Year and Date
      2007-12-06
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] MCFを用いた管内面研磨における内部粒子挙動の数値解析2007

    • Author(s)
      山田 卓弥, 井門 康司, 山口 喬也, 西田 均
    • Organizer
      平成19年度磁性流体連合講演会(講演論文集, pp.45-48)
    • Place of Presentation
      名古屋工業大学
    • Year and Date
      2007-12-06
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] 磁気混合流体を用いた管内面研磨における磁場分布と圧力分布の関係2007

    • Author(s)
      西田均, 島田邦雄, 後藤誠, 井門康司
    • Organizer
      平成19年度磁性流体連合講演会(講演論文集, pp.49-51)
    • Place of Presentation
      名古屋工業大学
    • Year and Date
      2007-12-06
    • Related Report
      2007 Annual Research Report
  • [Presentation] 磁気機能性流体による管内面研磨のメカニズム2007

    • Author(s)
      西田 均
    • Organizer
      とやま産学官交流会2007(ポスター)
    • Place of Presentation
      富山国際会議場
    • Year and Date
      2007-11-21
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] 磁気機能性流体による管内面研磨に及ぼす諸因子の影響2007

    • Author(s)
      田島 宏昭, 西田 均, 井澤 正樹, 島田 邦雄
    • Organizer
      砥粒加工学会・北信越ハイテク加工研究分科会・2007年度研究・開発成果発表会(講演論文集, pp.23-24)
    • Place of Presentation
      金沢工業大学
    • Year and Date
      2007-07-06
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] 磁気機能性流体による管内面研磨に及ぼす圧力分布の影響2007

    • Author(s)
      西田 均, 島田 邦雄, 後藤 誠
    • Organizer
      平成19年春季フルードパワ7システム講演会(講演論文集, pp.49-51)
    • Place of Presentation
      機械振興会館
    • Year and Date
      2007-05-27
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 磁気機能性流体による管内面研磨に及ぼす圧力分布の影響2007

    • Author(s)
      西田均, 島田邦雄, 後藤誠
    • Organizer
      平成19年春季フルードパワーシステム講演会(講演論文集, pp.49-51)
    • Place of Presentation
      機械振興会館
    • Year and Date
      2007-05-27
    • Related Report
      2007 Annual Research Report
  • [Presentation] Influence of magnetic field distribution on inner tube walls polishing using Magnetic compound fluid2007

    • Author(s)
      H. Nishida, K.Shimada, Y. Ido
    • Organizer
      Proceedings of 13th International Symposium on Applied Electromagnetics and Mechanics
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Numerical Analysis of Suspended Particle's Behavior in Polishing of Inner Capillary Walls using Magnetic Compound Fluid(MCF)2007

    • Author(s)
      Takuya YAMADA, Yasushi IDO, Takaya YAMAGUCHI, Hitoshi NISHIDA
    • Organizer
      2007 JFPS Spring Meeting
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Yasushi IDO, Relationship between Magnetic Field and Pressure Distribution on Internal Polishing for Tubes Utilizing Magnetic Compound Fluid2007

    • Author(s)
      Hitoshi NISHIDA, Kunio SHIMADA, Makoto GOTO
    • Organizer
      2007 Japanese symposium on magnetic fluid meeting
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Mechanism of Internal Polishing for Tubes Utilizing Magnetic Responsive Functional Fluid2007

    • Author(s)
      Hitoshi NISHIDA, Kunio SHIMADA, Yasushi IDO, Makoto GOTO
    • Organizer
      2007 Japanese symposium on magnetic fluid meeting
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] The influence of magnetic field on internal finishing for tubes utilizing magnetic responsive functional fluid2006

    • Author(s)
      Hitoshi NISHIDA, Hiroyuki SAKAI, Kunio SHIMADA
    • Organizer
      2006 Japanese symposium on magnetic fluid meeting
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] The influence of pressure distribution on internal polishing for tubes utilizing magnetic responsive functional fluid2006

    • Author(s)
      Hitoshi Nishida, Kunio Shimada, Makoto Goto
    • Organizer
      2006 Japanese symposium on magnetic fluid meeting
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Relationship between Abrasive Grains and Rotational Magnetic Field in Polishing of Inner Capillary Walls using Magnetic Compound Fluid(MCF)2005

    • Author(s)
      Hitoshi Nishida, Kunio Shimada, Makoto Goto
    • Organizer
      Proceedings of 12th International Symposium on Interdisciplinary Electromagnetic
    • Place of Presentation
      Mechanics and Biomedical Problems
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Proceedings of 12th International Symposium on Interdisciplinary Electromagnetic2005

    • Author(s)
      Hitoshi Nishida, Kunio Shimada, Makoto Goto
    • Organizer
      Proceedings of 12th International Symposium on Interdisciplinary Electromagnetic
    • Place of Presentation
      Mechanics and Biomedical Problems
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary

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Published: 2006-04-01   Modified: 2016-04-21  

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