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Clarification of Thermal-Mechanical Failure Mechanism and Proposition of Control Plan for Failure in Thermal Barrier Coating System

Research Project

Project/Area Number 18560678
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionTokyo Metropolitan University

Principal Investigator

TAKAHASHI Satoru  Tokyo Metropolitan University, Graduate School of Science and Engineering, Assistant Professor (80260785)

Project Period (FY) 2006 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥3,750,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥150,000)
Fiscal Year 2007: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2006: ¥3,100,000 (Direct Cost: ¥3,100,000)
KeywordsHigh Temperature Materials / Thermal Barrier Coating / Failure Analysis / In-situ Observation / 遮熱コーディング / 溶射
Research Abstract

Thermal barrier coating (TBC) systems have become today one of the indispensable technologies for hot-section components of advanced gas turbines. It is required to clarify the failure mechanism of TBC system under the complex modes of thermal-mechanical loadings for designing reasonably the advanced TBC system with more superior durability and reliability.
In the present study, in situ observation apparatus of TBC system failure behavior under various mechanical loadings was developed. Then, the crack initiation and propagation behavior of TBC systems with different coating microstructure were investigated under various mechanical loadings such as static creep dynamic fatigue and so on at room and elevated temperature and proposed the control plan for thermal-mechanical failure. The summary of results obtained is as follows ;
1)Under static creep loading, TBC system exhibits the typical creep rupture behavior with the manner of the nucleation and coalescence of mainly the grain boundary cracks in the alloy substrate interior,because the propagation of macrocracks developed in the ceramic top-coat (TC) into the metallic bond-coat (BC) and substrate can be prevented effectively by virtue of the stress relief due to the large magnitude of plastic flow in the BC layer at the elevated temperature which is higher than the ductile-brittle transition temperature (DBTT) of the BC.
2)Under dynamic fatigue loading, the failure behaviour of TBC systems depends strongly on the TC microstructure and the geometric morphology of the TC/BC interface. For all TBC systems, the concave region on the TC/BC interface and tip of macrocrack penetrating through the TC provides a nucleation site for the fatigue crack regardless of the DBTT of BC.

Report

(3 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • Research Products

    (3 results)

All 2007

All Presentation (3 results)

  • [Presentation] EB-PVD法によるTBCシステムの静的負荷条件における損傷挙動のその場観察2007

    • Author(s)
      高橋 智
    • Organizer
      腐食防食協会第54回材料と環境討論会
    • Place of Presentation
      RCC文化センター
    • Year and Date
      2007-10-31
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] EB-PVD法によるTBCシステムの静的負荷条件における損傷挙動のその場観察2007

    • Author(s)
      高橋 智
    • Organizer
      腐食防食協会 第54回材料と環境討論会
    • Place of Presentation
      RCC文化センター
    • Year and Date
      2007-10-31
    • Related Report
      2007 Annual Research Report
  • [Presentation] In-situ Observation of Mechanical Failure Behavior in Electron Beam Physical Vapor Deposited Thermal Barrier Coating System under Static Loading.2007

    • Author(s)
      Satoru, Takahashi
    • Organizer
      Proc. of the 54th Japan Conference on Materials and Environments, Japan Soc. Corrosion Engineering
    • Place of Presentation
      RCC culture center
    • Year and Date
      2007-10-30
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary

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Published: 2006-04-01   Modified: 2016-04-21  

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