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An innovative method of production of metallic Ti powder via titanium oxycarbonitride and titanium sulfide synthesized from ilmenite

Research Project

Project/Area Number 18F18054
Research Category

Grant-in-Aid for JSPS Fellows

Allocation TypeSingle-year Grants
Section外国
Research Field Metal making/Resorce production engineering
Research InstitutionHokkaido University

Principal Investigator

鈴木 亮輔  北海道大学, 工学研究院, 特任教授 (80179275)

Co-Investigator(Kenkyū-buntansha) AHMADI ELTEFAT  北海道大学, 工学研究院, 外国人特別研究員
Project Period (FY) 2018-10-12 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 2020: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 2019: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2018: ¥1,200,000 (Direct Cost: ¥1,200,000)
KeywordsTitanium metal powder / sulfides / oxycarbonitride / ilmenite / molten salt electrolysis / tantalum / Ti metal powder / sulfide / molten salt
Outline of Annual Research Achievements

A new processing concept for production of Ti metal powder via TiSx (1<x<2) and TiN from ilmenite (FeTiO3) has been proposed. TiN or TiOxCyNz was synthesized by carbothermal reduction and nitridation (CTRN) of FeTiO3.
The preparation of clean TiS2 from TiN plays a key role in production of high-purity Ti powders. Either CS2 or S2 gas could be used for synthesis of titanium sulfides from TiOxCyNz or FeTiO3. However, CS2 gas stream leads to contamination of the samples. A dual-zone furnace specially manufactured gradually evaporated the sulfur and could control the partial pressure of S2 gas. The carbon contamination was remarkably suppressed using S2 gas.
TiN was thus transformed to the single phase of Ti2.45S4 and TiS2 at 1473 K for 3.6 and 10.8 ks, respectively. Nitrogen content of the sulfide was reduced to <0.005 mass% N when the sample was sulfurized at 1473 K for 10.8 ks. Then, the sulfide was reduced to Ti metal powder by the electrochemical OS process in molten CaCl2 with a small addition of CaS. The carbon impurity decreased to 0.01 mass% C for the sulfide and <0.1 mass% C for the Ti powder samples.
Sulfidation of TiC was also studied and pure TiS2 samples with carbon content of <0.025 mass% C were prepared at 1473 K for 18 ks, which is applicable for producing Ti powder. We successfully produced Ti powders with spherical morphology consisted of the foil-like Ti sheets with < 0.15 wt% O from TiN or TiC by the electrochemical reduction in molten CaCl2-0.5 mol% CaS. Using this proposal, Ta and Nb powders could be prepared via their sulfides.

Research Progress Status

令和2年度が最終年度であるため、記入しない。

Strategy for Future Research Activity

令和2年度が最終年度であるため、記入しない。

Report

(3 results)
  • 2020 Annual Research Report
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (27 results)

All 2021 2020 2019 Other

All Int'l Joint Research (1 results) Journal Article (5 results) (of which Int'l Joint Research: 5 results,  Peer Reviewed: 5 results,  Open Access: 1 results) Presentation (17 results) (of which Int'l Joint Research: 2 results,  Invited: 2 results) Book (2 results) Remarks (1 results) Patent(Industrial Property Rights) (1 results)

  • [Int'l Joint Research] Universiti Sains Malaysia(マレーシア)

    • Related Report
      2019 Annual Research Report
  • [Journal Article] A Sustainable Approach for Producing Ti and TiS2 from TiC2020

    • Author(s)
      Ahmadi Eltefat、Suzuki Ryosuke O.、Kaneko Takumi、Kikuchi Tatsuya
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 52 Issue: 1 Pages: 77-87

    • DOI

      10.1007/s11663-020-01988-5

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Titanium Production via Titanium Sulfide2020

    • Author(s)
      Suzuki R. O.、Yashima Y.、Suzuki N.、Ahmadi E.、Natsui S.、Kikuchi T.
    • Journal Title

      MATEC Web of Conferences

      Volume: 321 Pages: 07003-07003

    • DOI

      10.1051/matecconf/202032107003

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Towards a sustainable technology for production of extra-pure Ti metal: Electrolysis of sulfurized Ti(C,N) in molten CaCl22020

    • Author(s)
      Ahmadi Eltefat、Suzuki Ryosuke O.、Kikuchi Tatsuya、Kaneko Takumi、Yashima Yuta
    • Journal Title

      International Journal of Minerals, Metallurgy and Materials

      Volume: 27 Issue: 12 Pages: 1635-1643

    • DOI

      10.1007/s12613-020-2162-5

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Synthesis of Sc sulfides by CS2 sulfurization2020

    • Author(s)
      Kaneko Takumi、Yashima Yuta、Ahmadi Eltefat、Natsui Shungo、Suzuki Ryosuke O.
    • Journal Title

      Journal of Solid State Chemistry

      Volume: 285 Pages: 121268-121268

    • DOI

      10.1016/j.jssc.2020.121268

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] An Innovative Process for Production of Ti Metal Powder via TiSx from TiN2020

    • Author(s)
      Eltefat Ahmadi and Ryosuke O. Suzuki
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 51 Issue: 1 Pages: 140-148

    • DOI

      10.1007/s11663-019-01730-w

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Metal Production after Sulfurization of Oxides2021

    • Author(s)
      Ryosuke O. Suzuki, Takumi Kaneko, Eltefat Ahmadi, Yuta Yashima, Shungo Natsui, Tatsuya Kikuchi
    • Organizer
      The 11th International Conference on Molten Slag, Fluxes and Salts (MOLTEN2021),
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] S2およびCS2ガスによるSc2O3の硫化2021

    • Author(s)
      山下知宏、金子拓実、鈴木亮輔、菊地竜也
    • Organizer
      2020年度日本鉄鋼協会・日本金属学会両北海道支部合同冬季講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 溶融塩を用いた錬金術2021

    • Author(s)
      鈴木亮輔
    • Organizer
      2020年度日本鉄鋼協会・日本金属学会両北海道支部合同冬季講演大会
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] Electrolysis of TiS2?prepared from TiN to High-Purity Ti2020

    • Author(s)
      Eltefat Ahmadi、鈴木亮輔、菊地竜也、濱岡光太
    • Organizer
      第52回溶融塩化学討論会
    • Related Report
      2020 Annual Research Report
  • [Presentation] CaCl2-KCl複合塩中における硫化鉛の還元2020

    • Author(s)
      濱岡光太、鈴木亮輔、菊地竜也、Eltefat Ahmadi
    • Organizer
      第52回溶融塩化学討論会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Production of Ti Powder from TiC by Sulfidation and Reduction in Molten Salt2020

    • Author(s)
      Eltefat Ahmadi, Ryosuke O. Suzuki, Tatsuya Kikuchi
    • Organizer
      日本金属学会2020秋期大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] High-Purity Tantalum Powder Production by Electrochemical Reduction of TaS22020

    • Author(s)
      Eltefat Ahmadi, Ryosuke O. Suzuki, Tatsuya Kikuchi
    • Organizer
      資源素材学会 資源・素材2020
    • Related Report
      2020 Annual Research Report
  • [Presentation] Production of Ti Metal Powder from TiC by Sulfurization and Ca Reduction in Molten Salt2020

    • Author(s)
      Eltefat Ahmadi, Ryosuke O. Suzuki, Takumi Kaneko, Yuta Yashima, Tatsuya Kikuchi
    • Organizer
      2019年度日本鉄鋼協会・日本金属学会両北海道支部合同冬季講演大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 金属Caを用いた希土類硫化物の乾式還元2020

    • Author(s)
      沙魚川拓生、金子拓実、AHMADI Eltefat、菊地竜也、鈴木亮輔
    • Organizer
      2019年度日本鉄鋼協会・日本金属学会両北海道支部合同冬季講演大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Titanium Production in CaCl2 melt via TiS2 from TiFeO32019

    • Author(s)
      Ryosuke O. Suzuki, Yuta Yashima, Eltefat Ahmadi, Nobuyoshi Suzuki, Shungo Natsui, Tatsuya Kikuchi
    • Organizer
      11th International Symposium on Molten Salt Chemistry and Technology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Production of Ti Metal Powder via TiS2 from TiN2019

    • Author(s)
      E. Ahmadi, R.O. Suzuki, T. Kaneko, Y. Yashima, T. Kikuchi
    • Organizer
      2019年度 日本金属学会・日本鉄鋼協会両北海道支部合同サマーセッション
    • Related Report
      2019 Annual Research Report
  • [Presentation] CS2ガス硫化によるSiS2の作成2019

    • Author(s)
      八島悠太、鈴木亮輔、金子拓実、Eltefat Ahmadi、渡邉貴史、野上玄器
    • Organizer
      2019年度 日本金属学会・日本鉄鋼協会両北海道支部合同サマーセッション
    • Related Report
      2019 Annual Research Report
  • [Presentation] CS2気化温度の制御による低酸素Sc2S3の作製2019

    • Author(s)
      金子拓実、Eltefat Ahmadi、夏井俊悟、鈴木亮輔
    • Organizer
      日本金属学会2019年秋期大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Synthesis of TiCl4 by Low-Temperature Chlorination of TiN2019

    • Author(s)
      Eltefat Ahmadi, Takumi Kaneko, Ryosuke O. Suzuki, Norlia Baharun, S.A. Rezan
    • Organizer
      日本金属学会2019年秋期大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Production of Ti Metal Powder by OS Process from Sulfurized TiN2019

    • Author(s)
      Eltefat Ahmadi、鈴木亮輔
    • Organizer
      資源・素材2019(京都)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 低温溶融塩中における硫化鉛の還元2019

    • Author(s)
      濱岡光太、鈴木亮輔、菊地竜也、Eltefat Ahmadi
    • Organizer
      電気化学会溶融塩委員会主催第51回溶融塩化学討論会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Production of Ti and Ta Powders from Sulfurized Nitrides by Reduction in Molten Salt2019

    • Author(s)
      Eltefat Ahmadi, Ryosuke O. Suzuki, Tatsuya Kikuchi
    • Organizer
      電気化学会溶融塩委員会主催第51回溶融塩化学討論会
    • Related Report
      2019 Annual Research Report
  • [Book] Extractive Metallurgy of Titanium, Conventional and Recent Advances in Extraction and Production of Titanium Metal2020

    • Author(s)
      Ryosuke O. Suzuki, Shungo Natsui, Tatsuya Kikuchi,
    • Total Pages
      436
    • Publisher
      Elsevier
    • ISBN
      9780128172001
    • Related Report
      2020 Annual Research Report
  • [Book] 脱石油に向けたCO2資源化技術2020

    • Author(s)
      湯川英明
    • Total Pages
      375
    • Publisher
      シーエムシー出版
    • ISBN
      9784781315102
    • Related Report
      2020 Annual Research Report
  • [Remarks] 還元で切り拓く未来

    • URL

      https://labs.eng.hokudai.ac.jp/labo/ecopro/researching.php

    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] 特許2019

    • Inventor(s)
      鈴木亮輔、アフマ ディ エルテファト
    • Industrial Property Rights Holder
      北海道大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2019-174300
    • Filing Date
      2019
    • Related Report
      2019 Annual Research Report

URL: 

Published: 2018-10-15   Modified: 2024-03-26  

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