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Development of VN(vanadium nitride)-containing coating film having high-temperature lubricity and its application to machining difficult-to-machine materials

Research Project

Project/Area Number 18H01349
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKanazawa University

Principal Investigator

Hosokawa Akira  金沢大学, 設計製造技術研究所, 教授 (40199493)

Co-Investigator(Kenkyū-buntansha) 小谷野 智広  金沢大学, 機械工学系, 准教授 (20707591)
古本 達明  金沢大学, 設計製造技術研究所, 教授 (60432134)
橋本 洋平  金沢大学, 機械工学系, 助教 (30456686)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥17,160,000 (Direct Cost: ¥13,200,000、Indirect Cost: ¥3,960,000)
Fiscal Year 2020: ¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2019: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2018: ¥10,140,000 (Direct Cost: ¥7,800,000、Indirect Cost: ¥2,340,000)
KeywordsPVDコーティング / 窒化バナジウム / 多層膜 / マグネリ相 / 潤滑性 / 切削工具 / エンドミル / 工具摩耗 / 耐熱性 / コーティング / 複合膜
Outline of Final Research Achievements

The multilayer coatings with lubricious VN and heat resistant AlCrN are developed. According to the nanoindentation hardness, critical scratch load, and friction coefficient, the multilayer VN/AlCrN-coated films have mechanical and tribological properties to comparable to those of the TiN, AlCrN, and VN films. Owing to the formation of Magneli-phase oxides, the friction coefficient decreased as the temperature increased above approximately 500deg.
The cutting forces of the VN-rich VN/AlCrN-coated tools were lower than those of TiN and AlCrN-rich tools, which were mainly caused by the tribological effect of the lubricious VN film. Meanwhile, the flank wear width of the multilayer VN/AlCrN-coated tools were relatively small due to the higher harness of the VN film. In addition, the cutting temperature of the VN/AlCrN-coated tools were considerably lower than that of the VN-coated tool, indicating a synergetic effect for wear resistant AlCrN and self-lubricating VN coating materials.

Academic Significance and Societal Importance of the Research Achievements

本研究ではAIP法によってVN/AlCrN-多層膜を創成した.VNコーティング膜は500℃以上の高温において表面に摩擦係数の低い酸化バナジウム層を形成する.他方,AlCrNコーティング膜は高温下において表面に耐熱性の高い酸化アルミニウム層が形成される.したがって,VN膜とAlCrN膜を多層化することで耐熱性と潤滑性を兼ね備えたコーティング膜となり,難削材(Ti合金,Ni基耐熱合金など)の切削加工の高速・高能率化が実現できる.
また,本研究は膜種自体の特性と膜種に起因した反応生成物の複合作用で潤滑性,耐熱性,母材との密着性等に優れたコーティング膜を創成したものであり,学問的にも意義がある.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (35 results)

All 2020 2019 2018 Other

All Journal Article (11 results) (of which Peer Reviewed: 9 results,  Open Access: 6 results) Presentation (17 results) (of which Int'l Joint Research: 8 results) Remarks (7 results)

  • [Journal Article] Studies on high-efficiency and high-precision orthogonal turn-milling-The effects of relative cutting speed and tool axis offset on tool flank temperature2020

    • Author(s)
      Shimanuki Koji、Hosokawa Akira、Koyano Tomohiro、Furumoto Tatsuaki、Hashimoto Yohei
    • Journal Title

      Precision Engineering

      Volume: 66 Pages: 180-187

    • DOI

      10.1016/j.precisioneng.2020.06.013

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Milling characteristics of VN/AlCrN-multilayer PVD coated tools with lubricity and heat resistance2020

    • Author(s)
      Hosokawa Akira, Saito Ryo, Ueda Takashi
    • Journal Title

      CIRP Annals

      Volume: 69 Issue: 1 Pages: 49-52

    • DOI

      10.1016/j.cirp.2020.04.026

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Studies on Eco-Friendly Grinding with an Extremely Small Amount of Coolant – Applicability of Contact-Type Flexible Brush-Nozzle –2019

    • Author(s)
      HOSOKAWA Akira, SHIMIZU Ryosuke, KIWATA Takahiro, KOYANO Tomohiro, FURUMOTO Tatsuaki, HASHIMOTO Yohei
    • Journal Title

      International Journal of Automation Technology

      Volume: 13 Issue: 5 Pages: 648-656

    • DOI

      10.20965/ijat.2019.p0648

    • NAID

      130007703284

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2019-09-05
    • Related Report
      2019 Annual Research Report
  • [Journal Article] Micro-electrical discharge machining of micro-rods using tool electrodes with high electrical resistivity2019

    • Author(s)
      KOYANO Tomohiro, SUGATA Yuki, HOSOAKWA Akira, FURUMOTO Tatsuaki
    • Journal Title

      Precision Engineering

      Volume: 55 Pages: 95-100

    • DOI

      10.1016/j.precisioneng.2018.08.013

    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] One-process surface texturing of a large area by electrochemical machining with short voltage pulses2019

    • Author(s)
      Koyano Tomohiro、Hosokawa Akira、Takahashi Taishi、Ueda Takashi
    • Journal Title

      CIRP Annals

      Volume: 68 Issue: 1 Pages: 181-184

    • DOI

      10.1016/j.cirp.2019.04.100

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Development an identification method of friction coefficient between wafer and carrier in double-sided lapping2019

    • Author(s)
      HASHIMOTO Yohei, SANO Tomoya, FURUMOTO Tatsuaki, HOSOKAWA Akira
    • Journal Title

      Precision Engineering

      Volume: 56 Pages: 364-369

    • DOI

      10.1016/j.precisioneng.2019.01.005

    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
  • [Journal Article] Estimation of material removal rate distribution in double-sided polishing of thick square workpiece considering workpiece attitude2019

    • Author(s)
      Hashimoto Yohei, Sano Tomoya, Furumoto Tatsuaki, Hosokawa Akira
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 13 Issue: 1 Pages: JAMDSM0020-JAMDSM0020

    • DOI

      10.1299/jamdsm.2019jamdsm0020

    • NAID

      130007609362

    • ISSN
      1881-3054
    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Investigation of Wafer Behavior Based on Simulation of Double-Sided Lapping2018

    • Author(s)
      橋本洋平, 佐野智哉, 古本達明, 細川 晃
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 84 Issue: 2 Pages: 188-193

    • DOI

      10.2493/jjspe.84.188

    • NAID

      130006337592

    • ISSN
      0912-0289, 1882-675X
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Cutting characteristics of PVD-coated tools deposited by filtered arc deposition (FAD) method2018

    • Author(s)
      Hosokawa Akira, Hoshino Goushi, Koyano Tomohiro, Ueda Takashi
    • Journal Title

      CIRP Annals -Manufacturing Technology

      Volume: 67 Issue: 1 Pages: 83-86

    • DOI

      10.1016/j.cirp.2018.03.012

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Turning of difficult-to-machine materials with an actively driven rotary tool (ADRT) —Proposition of reciprocating turning contingent on fundamental cutting characteristics—2018

    • Author(s)
      Hosokawa Akira, Yoshimatsu Haruki, Koyano Tomohiro, Furumoto Tatsuaki, Hashimoto Yohei
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 12 Issue: 5 Pages: JAMDSM0103-JAMDSM0103

    • DOI

      10.1299/jamdsm.2018jamdsm0103

    • NAID

      130007499424

    • ISSN
      1881-3054
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analysis of electrochemical machining process with ultrashort pulses considering stray inductance of pulse power supply2018

    • Author(s)
      Koyano Tomohiro, Hosokawa Akira, Furumoto Tatsuaki
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 12 Issue: 5 Pages: JAMDSM0098-JAMDSM0098

    • DOI

      10.1299/jamdsm.2018jamdsm0098

    • NAID

      130007499091

    • ISSN
      1881-3054
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Presentation] FAD法による高温高潤滑VNコーティング膜の開発と切削への適用2020

    • Author(s)
      宇野高志, 細川 晃, 小谷野智広, 古本達明, 橋本洋平
    • Organizer
      2020年度精密工学会北陸信越支部学術講演会講演論文集
    • Related Report
      2020 Annual Research Report
  • [Presentation] CFRPの高能率・高品位加工 -エンドミル加工における毛羽立ち抑制-2020

    • Author(s)
      島村知克, 細川 晃, 小谷野智広, 古本達明, 橋本洋平
    • Organizer
      2020年度精密工学会北陸信越支部学術講演会講演論文集
    • Related Report
      2020 Annual Research Report
  • [Presentation] Investigation of Orthogonal Turn-Milling for Higher Machining Efficiency and Accuracy: Relationship Between Material Removal Rate and Measured Tool Flank Temperature2020

    • Author(s)
      Koji Shimanuk, Akira Hosokawa, Tomohiro Koyano, Tatsuaki Furumoto, Yohei Hashimoto
    • Organizer
      JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing (LEMP)
    • Related Report
      2020 Annual Research Report
  • [Presentation] Turning of Difficult-to-machine Materials with High Pressure Coolant2020

    • Author(s)
      Akira Hosokawa, Kazuki Kuwabara, Koki Kosugi, Tomohiro Koyano, Tatsuaki Furumoro,Yohei Hashimoto
    • Organizer
      18th International Conference on Precision Engineering (ICPE2020)
    • Related Report
      2020 Annual Research Report
  • [Presentation] Relationship between spatter particle behavior and volume specific energy density in SLM process2019

    • Author(s)
      OISHI Kazushi, FURUMOTO Tatsuaki, EGASHIRA Kyota, ABE Satoshi, HASHIMOTO Yohei, KOYANO Tomohiro, HOSOKAWA Akira
    • Organizer
      The 8th International Conference on Manufacturing, Machine Design and Tribology (ICMDT2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Surface texturing of tungsten carbide cutting tools by electrochemical machining2019

    • Author(s)
      KOYANO Tomohiro, TAKABATAKE Masaaki, HOSOKAWA Akira, FURUMOTO Tatsuaki, HASHIMOTO Yohei
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Study on material property of dental hard tissue: Evaluation of non-carious lesion2019

    • Author(s)
      OHURA Hiroki, FURUMOTO Tatsuaki, HASHIMOTO Yohei, HOSOKAWA Akira, KOYANO Tomohiro
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Investigation on force acting on workpiece with respect to actual amount of abrasive media on the workpiece in dry gyro barrel finishing2019

    • Author(s)
      HASHIMOTO Yohei, ITO Takuma, NAKAYAMA Yugo, FURUMOTO Tatsuaki, KOYANO Tomohiro, HOSOKAWA Akira
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Investigation of contact force between cylindrical workpiece and abrasive media in gyro finishing process2019

    • Author(s)
      ITO Takuma, HASHIMOTO Yohei, NAKAYAMA Yugo, FURUMOTO Tatsuaki, KOYANO Tomohiro, HOSOKAWA Akira
    • Organizer
      The 22nd International Symposium on Advances in Abrasive Technology (ISAAT2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Mechanical and tribological characteristics of VN and VN/AlCrN multilayer PVD coating films for cutting tools2019

    • Author(s)
      SAITO Ryo Saito, HOSOKAWA Akira, KOYANO Tomohiro, FURUMOTO Tatsuaki, HASHIMOTO Yohei
    • Organizer
      The 22nd International Symposium on Advances in Abrasive Technology (ISAAT2019)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 高圧クーラントを用いた難削材の旋削加工 ―クーラント供給面の影響―2019

    • Author(s)
      桑原佳月,細川 晃,小谷野智広,古本達明,橋本洋平
    • Organizer
      2019年度砥粒加工学会学術講演会 (ABTEC2019)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超硬質工具による耐熱合金の高速エンドミル加工2019

    • Author(s)
      鈴木健士朗,細川 晃,長嶋拓海,小谷野智広,古本達明,橋本洋平
    • Organizer
      日本機械学会第13回生産加工・工作機械部門講演会講演論文集
    • Related Report
      2019 Annual Research Report
  • [Presentation] Turning of Difficult-to-machine Materials with High Pressure Coolant -Effect of coolant pressure on machinability of stainless steel-2018

    • Author(s)
      Akira Hosokawa, Yuki Nomura, Tomohiro Koyano, Tatsuaki Furumoto, Yohei Hashimoto
    • Organizer
      International Conference on Precision Engineering (ICPE2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Micro Texturing by Electrochemical Machining with Short Voltage Pulses2018

    • Author(s)
      Taishi Takahashi, Tomohiro Koyano, Akira Hosokawa, Tatsuaki Furumoto, Yohei Hashimoto
    • Organizer
      International Conference on Precision Engineering (ICPE2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] High-quality machining of CFRP with DLC-coated and diamond-coated end mills2018

    • Author(s)
      Shota Tanaka, Akira Hosokawa, Goushi Hoshino, Tomohiro Koyano, Tatsuaki Furumoto, Yohei Hashimoto
    • Organizer
      International Conference on 2018 Machining, Materials and Mechanical Technologies (IC3MT)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 極微量クーラント研削法 -接触式フレキシブルブラシノズルによる砥石表面クーラントベルトの生成-―2018

    • Author(s)
      清水亮輔,細川 晃,小谷野智広,橋本洋平,古本達明
    • Organizer
      2018年度砥粒加工学会学術講演会(ABTEC2018)
    • Related Report
      2018 Annual Research Report
  • [Presentation] 高温高潤滑VN(窒化バナジウム)コーティング膜の開発と切削への適用 -AIP法及びFAD法による膜特性-2018

    • Author(s)
      齊藤 椋, 細川 晃, 古本達明, 小谷野智広, 橋本洋平
    • Organizer
      2018年度精密工学会北陸信越支部学術講演会
    • Related Report
      2018 Annual Research Report
  • [Remarks] 金沢大学理工研究域機械工学系・生産加工システム研究室

    • URL

      http://manufac.w3.kanazawa-u.ac.jp/

    • Related Report
      2020 Annual Research Report
  • [Remarks] 金沢大学設計製造技術研究所・研究紹介

    • URL

      http://amti.w3.kanazawa-u.ac.jp/research/biinfo/

    • Related Report
      2020 Annual Research Report
  • [Remarks] 金沢大学 研究者情報

    • URL

      https://ridb.kanazawa-u.ac.jp/public/detail.php?id=2786&page=1&org1_cd=730000

    • Related Report
      2019 Annual Research Report
  • [Remarks] 金沢大学 理工学域機械工学類 生産加工システム研究室

    • URL

      http://manufac.w3.kanazawa-u.ac.jp

    • Related Report
      2019 Annual Research Report
  • [Remarks] 金沢大学理工研究域 先端製造技術開発推進センター

    • URL

      http://ramt.w3.kanazawa-u.ac.jp/

    • Related Report
      2018 Annual Research Report
  • [Remarks]

    • URL

      http://ridb.kanazawa-u.ac.jp/public/detail.php?id=2786&page=4&org2_cd=340600

    • Related Report
      2018 Annual Research Report
  • [Remarks] 金沢大学 研究者情報

    • Related Report
      2018 Annual Research Report

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Published: 2018-04-23   Modified: 2022-01-27  

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