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Analysis of Coupled Dynamic Behavior between Machine Tool Dynamics and Cutting Force

Research Project

Project/Area Number 18H01350
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKobe University

Principal Investigator

SATO Ryuta  神戸大学, 工学研究科, 准教授 (60376861)

Co-Investigator(Kenkyū-buntansha) 西田 勇  神戸大学, 工学研究科, 助教 (40776556)
白瀬 敬一  神戸大学, 工学研究科, 教授 (80171049)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥11,830,000 (Direct Cost: ¥9,100,000、Indirect Cost: ¥2,730,000)
Fiscal Year 2020: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2019: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2018: ¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
KeywordsNC工作機械 / 切削加工 / 振動特性 / シミュレーション / 数値制御工作機械 / 切削力 / 接触剛性 / 連成シミュレーション / 動的挙動 / 非線形摩擦特性 / 工作機械
Outline of Final Research Achievements

NC machine tools are widely used for to generate desired shapes from materials. It is a key facility in the industrial fields. Although vibration characteristics of the machine tools influences the machining ability and quality, the vibration characteristics during the cutting operations have not been clarified up to now. This study newly proposes an evaluation method for the frequency characteristics during the cutting operation which influenced by the contact between tool and workpiece. A mathematical model which considers the influence of the contact is developed in this study. It is confirmed that the proposed model can simulate the actual vibration characteristics during the cutting operations.

Academic Significance and Societal Importance of the Research Achievements

本研究によって,切削加工中の工作機械の周波数特性を直接測定する方法が確立された.これは,より優れた加工条件の探索や工作機械の開発につながるものであり,加工能率や品質の向上による生産工程におけるCO2排出量の削減につながるなど,大きな社会的意義がある.また,工具と工作物間の接触による影響を考慮した切削加工中の工作機械の振動特性のシミュレーションが可能となったことで,これまで明らかにすることができなかった,工具と工作物との間における加工中の接触剛性や振動減衰性の解明が可能になると考えられ,学術的に大きな意義がある.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (15 results)

All 2021 2020 2019 2018 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 1 results) Presentation (10 results) (of which Int'l Joint Research: 5 results) Remarks (1 results)

  • [Journal Article] Proposal of Sensor-Less Cutting Force Monitoring Method Based on Equivalent Cutting Force Prediction Using Real Time End Milling Simulator2020

    • Author(s)
      KANEKO Kazuki、NISHIDA Isamu、SATO Ryuta、SHIRASE Keiichi
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 86 Issue: 9 Pages: 708-713

    • DOI

      10.2493/jjspe.86.708

    • NAID

      130007897038

    • ISSN
      0912-0289, 1882-675X
    • Year and Date
      2020-09-05
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of contact between tool and workpiece onto vibration characteristics of machine tools (Evaluation method and influence of contact length of cutting edge)2020

    • Author(s)
      HOKAZONO Taisuke、SATO Ryuta、NISHIDA Isamu、SHIRASE Keiichi
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 86 Issue: 892 Pages: 20-00185-20-00185

    • DOI

      10.1299/transjsme.20-00185

    • NAID

      130007961474

    • ISSN
      2187-9761
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Time domain coupled simulation of machine tool dynamics and cutting force considering the influence of nonlinear friction characteristics and process damping2020

    • Author(s)
      Ryuta SATO, Shin NOGUCHI, Taisuke HOKAZONO, Isamu NISHIDA, Keiichi SHIRASE
    • Journal Title

      Precision Engineering

      Volume: 61 Pages: 103-109

    • DOI

      10.1016/j.precisioneng.2019.10.010

    • NAID

      120006778283

    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Machining state monitoring in end milling based on comparison of monitored and predicted cutting torques2019

    • Author(s)
      KANEKO Kazuki、NISHIDA Isamu、SATO Ryuta、SHIRASE Keiichi
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 13 Issue: 3 Pages: JAMDSM0052-JAMDSM0052

    • DOI

      10.1299/jamdsm.2019jamdsm0052

    • NAID

      130007679278

    • ISSN
      1881-3054
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Presentation] 工具-工作物間の接触状態が工作機械の振動特性に及ぼす影響 ~接触率と固有振動数及び振動減衰性との関係~2021

    • Author(s)
      五十嵐優,外薗泰介,佐藤隆太,白瀬敬一
    • Organizer
      第28回精密工学会学生会員卒業研究発表講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Real Time End Milling Simulator for Cutting Force Monitoring2020

    • Author(s)
      Kazuki KANEKO, Isamu NISHIDA, Ryuta SATO, Keiichi SHIRASE
    • Organizer
      the 18th International Conference on Precision Engineering (ICPE 2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Evaluation of Contacting Effect between Tool and Workpiece on Vibration Characteristics of NC Machine Tools2020

    • Author(s)
      Taisuke HOKAZONO, Ryuta SATO, Isamu NISHIDA, Keiichi SHIRASE
    • Organizer
      the JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing (LEMP2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Sensor-less Tool Wear Estimation based on Change in Value of Identified Parameter in Cutting Force Prediction Model2020

    • Author(s)
      Kazuki KANEKO, Isamu NISHIDA, Ryuta SATO, Keiichi SHIRASE
    • Organizer
      the JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing (LEMP2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Influence of Non-linear Friction Characteristics of Linear Guide and Ball Screw in Milling Operation2019

    • Author(s)
      Ryuta SATO, Shin NOGUCHI, Isamu NISHIDA, Keiichi SHIRASE
    • Organizer
      8th International Conference on Virtual Machining Process Technology (VMPT2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 工具と工作物の接触が工作機械の振動特性に及ぼす影響2019

    • Author(s)
      外薗泰介,佐藤隆太,西田勇,白瀬敬一
    • Organizer
      日本機械学会第13回生産加工・工作機械部門講演会
    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
  • [Presentation] 機台支持部の防振ゴムの特性を考慮したNC工作機械の運動シミュレーション2019

    • Author(s)
      佐藤隆太,石田昂平,白瀬敬一
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
  • [Presentation] Influence of Non-linear Friction Characteristics of Linear Guide and Ball Screw in Milling Operation2019

    • Author(s)
      Ryuta SATO, Shin NOGUCHI, Isamu NISHIDA, Keiichi SHIRASE
    • Organizer
      the 8th International Conference on Virtual Machining Process Technology
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 案内面とボールねじの非線形摩擦特性を考慮したNC工作機械の振動特性シミュレーション2019

    • Author(s)
      佐藤隆太,野口晋,白瀬敬一
    • Organizer
      2019年度精密工学会春季大会学術講演会講演論文集
    • Related Report
      2018 Annual Research Report
  • [Presentation] 小形立て形マシニングセンタにおける機台支持部の防振ゴムによる振動抑制効果2018

    • Author(s)
      佐藤隆太,石田昴平,大道壮穀,白瀬敬一
    • Organizer
      日本機械学会第12回生産加工・工作機械部門講演会
    • Related Report
      2018 Annual Research Report
  • [Remarks] 生産工学研究室ホームページ

    • URL

      http://www.research.kobe-u.ac.jp/eng-cimlab/new_index.html

    • Related Report
      2018 Annual Research Report

URL: 

Published: 2018-04-23   Modified: 2022-01-27  

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