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Development of crack suppression control technique in ultra-precision grinding of optical materials

Research Project

Project/Area Number 18H01353
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKeio University

Principal Investigator

Kakinuma Yasuhiro  慶應義塾大学, 理工学部(矢上), 教授 (70407146)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥17,550,000 (Direct Cost: ¥13,500,000、Indirect Cost: ¥4,050,000)
Fiscal Year 2020: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Fiscal Year 2019: ¥6,760,000 (Direct Cost: ¥5,200,000、Indirect Cost: ¥1,560,000)
Fiscal Year 2018: ¥8,060,000 (Direct Cost: ¥6,200,000、Indirect Cost: ¥1,860,000)
Keywordsプロセス監視 / プロセス制御 / 超精密加工 / 研削 / クラック抑制
Outline of Final Research Achievements

The purpose of this research is to develop a crack suppression control technology in ultra-precision grinding of optical lenses. Firstly, a grinding condition monitoring method that classifies the grinding status into three by using the servo information of each axis and the AE sensor. Then, a system is constructed, which automatically adjusts the override of the translational axis and the work spindle based on the classified result. From the result of the crack suppression control test, it is clear that micro cracks are perfectly suppressed in ultra-precision grinding of optical materials by changing the override according to the classified grinding status.

Academic Significance and Societal Importance of the Research Achievements

超精密加工のようにセンシティブなプロセスでは,理論と実加工現象には乖離がある.それを補うために加工学と制御工学を融合した加工制御法を展開している点に本研究の学術的意義がある.また,サーボ情報を巧みに利用したプロセス監視技術はあらゆる加工機で利用でき,付加的なセンサも必要ないため導入も容易である.さらに,このプロセス監視技術を応用したクラック抑制技術により超精密加工による高機能光学部品の安定生産が可能になる点で社会的意義も大きい.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (15 results)

All 2021 2020 2019 2018

All Journal Article (7 results) (of which Peer Reviewed: 7 results,  Open Access: 4 results) Presentation (8 results) (of which Int'l Joint Research: 4 results)

  • [Journal Article] Self-acting optimal design of spindle speed variation for regenerative chatter suppression based on novel analysis of internal process energy behavior2020

    • Author(s)
      Yamato Shuntaro、Ito Takamichi、Matsuzaki Hirohiko、Fujita Jun、Kakinuma Yasuhiro
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: 159 Pages: 103639-103639

    • DOI

      10.1016/j.ijmachtools.2020.103639

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Experimental verification of design methodology for chatter suppression in tool swing?assisted parallel turning2020

    • Author(s)
      Yamato Shuntaro、Nakanishi Kenichi、Suzuki Norikazu、Kakinuma Yasuhiro
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 110 Issue: 7-8 Pages: 1759-1771

    • DOI

      10.1007/s00170-020-05951-1

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Precompensation of machine dynamics for cutting force estimation based on disturbance observer2020

    • Author(s)
      Yamato Shuntaro、Kakinuma Yasuhiro
    • Journal Title

      CIRP Annals

      Volume: 69 Issue: 1 Pages: 333-336

    • DOI

      10.1016/j.cirp.2020.04.068

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Enhancement of cutting force observer by identification of position and force-amplitude dependent model parameters2019

    • Author(s)
      S.Yamato, A. Sugiyama, N. Suzuki, N. Irino, Y. Imabeppu, Y. Kakinuma,
    • Journal Title

      International Journal of Advanced Manufacturing Technology

      Volume: 104 Issue: 9-12 Pages: 3589-3605

    • DOI

      10.1007/s00170-019-04080-8

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Enhancement of sensor-less cutting force estimation by tuning of observer parameters from cutting test2019

    • Author(s)
      S. Yamato, Y. Imabeppu, N. Irino, N. Suzuki, Y. Kakinuma
    • Journal Title

      Procedia Manufacturing

      Volume: 41 Pages: 272-279

    • DOI

      10.1016/j.promfg.2019.07.056

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Influence of servo characteristics on crack generation in ultra-precision grinding of optical glass lenses2018

    • Author(s)
      T. Suetomi, Y. Kakinuma, M. Fukuta , K. Tanaka
    • Journal Title

      Prodedia CIRP

      Volume: 77 Pages: 130-133

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Programmable optimal design of sinusoidal spindle speed variation for regenerative chatter suppression2018

    • Author(s)
      S. Yamato, T. Ito, H. Matsuzaki, Y. Kakinuma
    • Journal Title

      Procedia Manufacturing

      Volume: 18 Pages: 152-160

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] サーボ情報と AE信号を 用いた 光学ガラスの超精密研削における加工状態監視2021

    • Author(s)
      栗山充,左高 志織,柿沼康弘
    • Organizer
      2021年度精密工学会春季大会学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Novel modelling, interpretation and design of spindle speed variation machining for regenerative chatter suppression2020

    • Author(s)
      S. Yamato, Y. Kakinuma
    • Organizer
      2nd International Symposium on Applied Abstraction and Integrated Design (AAID2020
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Precise cutting force estimation by hybrid estimation of DC/AC components2020

    • Author(s)
      T. Sato, S. Yamato, Y. Imabeppu, N. Irino, Y. Kakinuma
    • Organizer
      International Symposium on Flexible Automation, (ISFA2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Investigation of correlation between process energy balance and phase shift variation of chatter vibration in spindle speed variation2020

    • Author(s)
      S. Yamato, T. Ito, H. Matsuzaki, Y. Kakinuma
    • Organizer
      JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 主軸速度変動によるびびり振動抑制の自動最適化設計ー変調指数に基づくびびり振動エネルギ最小化によるパラメータ選択 ー2019

    • Author(s)
      大和駿太郎,伊東隆充,松崎敬彦,柿沼康弘
    • Organizer
      日本機械学会第13回生産加工・工作機械部門講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 工具主軸と並進軸のサーボ情報を応用した 光学ガラスレンズの超精密研削加工面の評価2019

    • Author(s)
      栗山充,福田将彦,田中克敏,柿沼康弘
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Influence of servo characteristics on crack generation in ultra-precision grinding of optical glass lenses2018

    • Author(s)
      T. Suetomi, Y. Kakinuma, M. Fukuta , K. Tanaka
    • Organizer
      8th CIRP Conference on High Performance Cutting
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Programmable optimal design of sinusoidal spindle speed variation for regenerative chatter suppression2018

    • Author(s)
      S. Yamato, T. Ito, H. Matsuzaki, Y. Kakinuma
    • Organizer
      18th Machining Innovations Conference for Aerospace Industry
    • Related Report
      2018 Annual Research Report

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Published: 2018-04-23   Modified: 2022-01-27  

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