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Advances in particle deposition process based on verification of dynamic wetting

Research Project

Project/Area Number 18H01748
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionToyohashi University of Technology

Principal Investigator

Fukumoto Masahiro  豊橋技術科学大学, 研究推進アドミニストレーションセンター, 特任教授 (80173368)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥17,550,000 (Direct Cost: ¥13,500,000、Indirect Cost: ¥4,050,000)
Fiscal Year 2020: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2019: ¥6,500,000 (Direct Cost: ¥5,000,000、Indirect Cost: ¥1,500,000)
Fiscal Year 2018: ¥9,490,000 (Direct Cost: ¥7,300,000、Indirect Cost: ¥2,190,000)
Keywords溶射 / 溶射粒子 / プロセス制御 / 粒子偏平 / 動的ぬれ / 遷移温度 / 解離圧 / 熱伝導 / 界面熱伝達
Outline of Final Research Achievements

On the thermal spraying, deposition mechanism of an individual particle has not been clarified. Verification on the deposition mechanism has been desired from the viewpoint of process controllability. Since the melted and accelerated particle with um size is the fundamental element for the coating formation, contact and flattening behavior of the particle on the substrate can be defined as dynamic wetting, in which heat and mass transfer simultaneously at splat/substrate interface. Verification on dynamic wetting is the main issue of this study. From the result of XPS analysis both on the particle and the substrate surface, it was found that the relative relationship on the dissociation pressure between metal oxide of the sprayed particle and iron oxide on the SUS304 substrate dominates dynamic wetting at splat/substrate interface. Furthermore, this relative relationship decides transition temperature for each metallic material, thermally sprayed onto the substrate surface.

Academic Significance and Societal Importance of the Research Achievements

熱的に平衡で物質の移動を伴わない静的ぬれに対し,熱・物質の同時移動を伴う動的ぬれは未知の学術領域である.本研究は国内外に先駆けて,単一溶射粒子の基材表面への接触偏平物理の解明に着手したものであり,基材温度,雰囲気圧力の変化において粒子偏平形態が遷移的急峻に変化する臨界値:遷移温度,遷移圧力を国内外に先駆けて見出した.また各粒子材質の遷移値が周期表に一致する等の諸点を明らかにし,特に本研究で得た酸化物解離圧の相対関係が動的ぬれを支配するとの知見は高い学術性を与えている.一方,遷移温度の概念は国内溶射製品製造ラインの制御指針に導入される社会実装を果たしており,社会貢献性は計り知れない.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (26 results)

All 2020 2019 2018 Other

All Int'l Joint Research (3 results) Journal Article (7 results) (of which Int'l Joint Research: 3 results,  Peer Reviewed: 6 results,  Open Access: 6 results) Presentation (10 results) (of which Int'l Joint Research: 4 results,  Invited: 6 results) Book (2 results) Remarks (4 results)

  • [Int'l Joint Research] Ludwig-Maximilians大学(ドイツ)

    • Related Report
      2020 Annual Research Report
  • [Int'l Joint Research] Ludwig-Maximilians大学(ドイツ)

    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] Ludwic Maximillians大学(ドイツ)

    • Related Report
      2018 Annual Research Report
  • [Journal Article] Novel Thermal Barrier Coatings with Hexagonal Boron Nitride Additives Resistant to Molten Volcanic Ash Wetting2020

    • Author(s)
      S. Lokachari, W. Song, M. Fukumoto, Y. Lavallee, H. Guo, Y. You, D. Dingwell
    • Journal Title

      Corrosion Science

      Volume: 168 Pages: 108587-108587

    • Related Report
      2020 Annual Research Report 2019 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] 摩擦攪拌によるA6061/S45C突合せ接合における接合界面形成機構2020

    • Author(s)
      安井利明,今井 新,福本昌宏
    • Journal Title

      軽金属溶接

      Volume: 58-10 Pages: 382-391

    • NAID

      130007926942

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Deposition of Titanium Dioxide Coating by the Cold-Spray Process on Annealed Stainless Steel Substrate2020

    • Author(s)
      Omar Noor irinah、Selvami Santirraprahkash、Kaisho Makoto、Yamada Motohiro、Yasui Toshiaki、Fukumoto Masahiro
    • Journal Title

      Coatings

      Volume: 10 Issue: 10 Pages: 991-991

    • DOI

      10.3390/coatings10100991

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] In-flight behavior and deposition mechanism of copper coating on polyacetal resin substrate2020

    • Author(s)
      T. Yasui, K. Yamada, N. Seto and M. Fukumoto
    • Journal Title

      J. of Thermal Spray Technology

      Volume: 29(1-2) Issue: 1-2 Pages: 232-240

    • DOI

      10.1007/s11666-019-00931-8

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Impact interaction of micrometre-scale high-energy silicate droplets with jet engines2019

    • Author(s)
      W. Song, S. Yang, M. Fukumoto, S. Lokachari, H. Guo, Y. You and D. B. Dingwell
    • Journal Title

      Acta Materialia

      Volume: 171 Pages: 119-131

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Impact interaction of micrometre-scale high-energy silicate droplets with jet engines2019

    • Author(s)
      Wenjia Song, Shanjie Yang, Masahiro Fukumoto, Siddharth Lokachari, Hongbo Guo, Yancheng You, & Donald B. Dingwell
    • Journal Title

      Acta Materialia

      Volume: 172

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] 特集「粒子積層膜創成技術」粒子積層膜構造創成技術の最新動向2018

    • Author(s)
      福本昌宏
    • Journal Title

      溶接学会誌

      Volume: 87-2 Pages: 102-170

    • Related Report
      2018 Annual Research Report
    • Open Access
  • [Presentation] 溶射粒子偏平挙動に及ぼす溶射粒子酸化状態の影響解明2020

    • Author(s)
      坂東治樹,山田基宏,福本昌宏
    • Organizer
      日本溶射学会全国講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Control of Material Flow During Friction Stir Welding Between Aluminum and Steel by Welding Tool Shape2020

    • Author(s)
      T. Yasui, Y. Ogura, X. Huilin, F.F. Najwa, D. Sugimoto, A. Ito and M. Fukumoto
    • Organizer
      Proc. LEMP2020
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Flattening Mechanism in Thermally Sprayed Particles2020

    • Author(s)
      M. Fukumoto
    • Organizer
      World Congress on Mechanical, Metallurgy and Materials Science
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Control of Thermal Spray Process via Single Splat Analysis2019

    • Author(s)
      M. Fukumoto
    • Organizer
      International Congress and Exhibition on Industrial and Manufacturing Engineering
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Splat Formation Issue in Thermal Spray Process2019

    • Author(s)
      M. Fukumoto
    • Organizer
      PACRIM-2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 粒子積層膜創成の学理,社会実装とさらなる展開2019

    • Author(s)
      福本昌宏
    • Organizer
      日本鋳造工学会九州支部第195回九州鋳物研究会
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] プラズマ溶射制御指針の確立と社会実装2019

    • Author(s)
      福本昌宏
    • Organizer
      第51回名古屋駅前イノベーションハブ技術シーズ発表会
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] 粒子積層膜創成のトピックスと今後の展望2018

    • Author(s)
      福本昌宏
    • Organizer
      日本溶接協会第88回表面改質技術研究委員会
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] この30数年 私は何をやったのか?2018

    • Author(s)
      福本昌宏
    • Organizer
      日本溶射学会秋季講演大会
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] 粒子積層膜創成の基本物理と社会実装2018

    • Author(s)
      福本昌宏
    • Organizer
      日本学術振興会第153委員会
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Book] ハイテク五十年史に学ぶ将来加工技術 第4章 先端評価技術-過去,現在,そして未来へ 第7節 高強度構造材料の創製(表面改質材料)2019

    • Author(s)
      福本昌宏
    • Total Pages
      11
    • Publisher
      日本工業出版株式会社
    • ISBN
      9784819031066
    • Related Report
      2018 Annual Research Report
  • [Book] Control Principle of Thermal Spray Process, Encyclopedia of Aluminum and Its Alloys,2018

    • Author(s)
      Masahiro Fukumoto
    • Total Pages
      8
    • Publisher
      Taylor & Francis,
    • ISBN
      9781466510807
    • Related Report
      2018 Annual Research Report
  • [Remarks] 教員紹介 福本昌宏

    • URL

      https://www.tut.ac.jp/university/faculty/rac/562.html

    • Related Report
      2020 Annual Research Report
  • [Remarks] 界面・表面創製研究室 教授プロフィール

    • URL

      http://isf.me.tut.ac.jp/fukumoto/index.html

    • Related Report
      2019 Annual Research Report
  • [Remarks] 教員紹介 福本昌宏

    • URL

      https://www.tut.ac.jp/university/faculty/epa/562.html

    • Related Report
      2019 Annual Research Report
  • [Remarks] 界面・表面創製研究室ホームページ

    • URL

      http://isf.me.tut.ac.jp

    • Related Report
      2018 Annual Research Report

URL: 

Published: 2018-04-23   Modified: 2022-01-27  

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