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Development of Novel Metal-Polymer Joining Technology Using Functional Intermediate Layer and Its Mechanism of Strength and Durability

Research Project

Project/Area Number 18K03842
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18010:Mechanics of materials and materials-related
Research InstitutionAkita Prefectural University

Principal Investigator

Sakai Eiichi  秋田県立大学, システム科学技術学部, 助教 (70581289)

Co-Investigator(Kenkyū-buntansha) きゅう 建輝  秋田県立大学, システム科学技術学部, 教授 (40244511)
伊藤 一志  秋田県立大学, システム科学技術学部, 准教授 (30507116)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2019: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2018: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords接合 / 複合材料 / 中間層 / 熱可塑性樹脂 / アルミニウム / 材料設計
Outline of Final Research Achievements

The purpose of this study was to develop a metal-plastic joint that exhibits high joint strength and durability by a novel welding method using a functional interlayer and porous film, and to show the mechanism of the excellent joining properties. As a result, the conditions for the preparation of an effective functional interlayer and the formation of a porous film were clarified, and the joining conditions for achieving maximum joint strength were also clarified. Furthermore, the mechanism of the anchoring effect of the resin penetrating into the pores of the porous film was found to be strongly dependent on the depth of the pores rather than the size of the pores. Further investigations will lead to the realization of dissimilar material joints with high strength and durability.

Academic Significance and Societal Importance of the Research Achievements

本研究で確立された技術は,物性差を緩和する機能性中間層とナノオーダーのポーラス被膜により金属‐プラスチック接合を実現する独創的で新しい技術であり,難易度の高い異材接合を実現する点において学術的意義が大きい.また,その技術開発に伴い,異材接合体の強度・耐久性発現メカニズムを明らかにしている点で学術的に価値があると思われる.近年,輸送機や電子機器の部品は小型化・軽量化が望まれており,適材適所に樹脂を配置するために異材接合技術の高度化が要求されており,本技術はそれに資するものと思われる.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (15 results)

All 2021 2020 2019 2018 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Open Access: 1 results) Presentation (9 results) (of which Int'l Joint Research: 6 results,  Invited: 2 results) Book (1 results) Remarks (2 results)

  • [Journal Article] Interface investigation between dissimilar materials by ultrasonic thermal welding by the third phase2021

    • Author(s)
      Zhang Guohong、Qiu Jianhui、Sakai Eiichi、Zhou Zuowan
    • Journal Title

      International Journal of Adhesion and Adhesives

      Volume: 104 Pages: 102722-102722

    • DOI

      10.1016/j.ijadhadh.2020.102722

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Thermal Welding by the Third Phase Between Polymers: A Review for Ultrasonic Weld Technology Developments2020

    • Author(s)
      Qiu Jianhui、Zhang Guohong、Sakai Eiichi、Liu Wendi、Zang Limin
    • Journal Title

      Polymers

      Volume: 12 Issue: 4 Pages: 759-759

    • DOI

      10.3390/polym12040759

    • Related Report
      2020 Annual Research Report 2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Ultra-fast fabrication of porous alumina film with excellent wear and corrosion resistance via hard anodizing in etidronic acid2020

    • Author(s)
      Huang Hongjian、Qiu Jianhui、Wei Xiaowei、Sakai Eiichi、Jiang Genjie、Wu Hong、Komiyama Takao
    • Journal Title

      Surface and Coatings Technology

      Volume: 393 Pages: 125767-125767

    • DOI

      10.1016/j.surfcoat.2020.125767

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Presentation] Injetion molded direct joining of thermoplastics onto A6063 aluminum alloy with porous-structured surface2019

    • Author(s)
      Eiichi Sakai, Jianhui Qiu
    • Organizer
      The 1st International Symposium on Advanced Materials Science and Engineering (AMSE-1)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Influence of micro grooves on morphology and performance of microarc oxidation (MAO) coating2019

    • Author(s)
      Hongjian Huang, Jianhui Qiu, Xiaowei Wei, Eiichi Sakai
    • Organizer
      The 1st International Symposium on Advanced Materials Science and Engineering (AMSE-1)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Preparation and characterization of MAO coating on aluminum with micro grooves2019

    • Author(s)
      Hongjian Huang, Jianhui Qiu, Xiaowei Wei, Eiichi Sakai
    • Organizer
      The 1st International Symposium on Advanced Materials Science and Engineering (AMSE-1)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Characterizations based on Molten Pool of Single Lap Joints of PAs by Laser Transmission Welding2019

    • Author(s)
      Pengpeng WANG, Jianhui Qiu, Eiichi Sakai, Kosuke INOUE
    • Organizer
      The 1st International Symposium on Advanced Materials Science and Engineering (AMSE-1)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Morphological Effect of Wood Material on Injection Molded Direct Joining with Thermoplastics2019

    • Author(s)
      Hirotaka Miura, Jianhui Qiu, Eiichi Sakai, Hidefumi Yamauchi, Kouji Aadachi, Mitsuyoshi Nomura
    • Organizer
      The 1st International Symposium on Advanced Materials Science and Engineering (AMSE-1)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] アルミニウム陽極酸化被膜の微細構造と熱可塑性樹脂との接合強度2019

    • Author(s)
      境 英一,邱 建輝,伊藤 一志
    • Organizer
      日本機械学会 2019年度年次大会
    • Related Report
      2019 Research-status Report
  • [Presentation] 木質マイクロプライとポリ乳酸の接合特性に及ぼす稲わら添加の影響2019

    • Author(s)
      三浦 大空,邱 建輝,境 英一,山内 秀文,足立 幸司,野村 光由,伊藤 一志
    • Organizer
      日本機械学会 2019年度年次大会
    • Related Report
      2019 Research-status Report
  • [Presentation] ポリアミド樹脂のレーザ溶着における接合強度と界面特性の関係2019

    • Author(s)
      王 鵬鵬,邱 建輝,境 英一,井上 浩輔,伊藤 一志
    • Organizer
      日本機械学会 2019年度年次大会
    • Related Report
      2019 Research-status Report
  • [Presentation] Injection Welding of Polyphenylene Sulfide (PPS) to Aluminum Coated by Porous Anodic Alumina (PAA)2018

    • Author(s)
      Eiichi Sakai
    • Organizer
      The 13th China-Japan Joint Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research / Invited
  • [Book] 異種材料の接着・接合技術と応用事例2021

    • Author(s)
      執筆者:60名
    • Total Pages
      719
    • Publisher
      技術情報協会
    • ISBN
      9784861048258
    • Related Report
      2020 Annual Research Report
  • [Remarks] 秋田県立大学複合材料研究室HP

    • URL

      https://koubunshiakita.wixsite.com/website

    • Related Report
      2020 Annual Research Report
  • [Remarks] 秋田県立大学 システム科学技術学部 機械工学科 複合材料研究室

    • URL

      https://koubunshiakita.wixsite.com/website

    • Related Report
      2019 Research-status Report

URL: 

Published: 2018-04-23   Modified: 2022-01-27  

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