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Elucidation of the influence of super elasticity and shape memory properties of TiNi alloy on cutting phenomenon

Research Project

Project/Area Number 18K03871
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionShizuoka University

Principal Investigator

Shizuka Hiroo  静岡大学, 工学部, 助教 (80552570)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2020: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2019: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2018: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywordsニッケルチタン合金 / NiTi合金 / 相変態 / 超弾性 / マルテンサイト変態 / 結晶粒界段差 / 予加熱 / 形状記憶 / TiNi合金 / 応力誘起マルテンサイト変態 / 異方性 / 粒界段差 / 結晶粒界 / ヤング率 / 形状記憶特性 / ニッケルチタン
Outline of Final Research Achievements

In this study, the effect of superelasticity of NiTi alloy on the cutting phenomenon was investigated to realize the cutting of nickel-titanium alloy (TiNi alloy). As a result, it was found that the superelasticity caused large grain steps on the finished surface of NiTi alloy, which were not seen in normal metal machining. From the cutting force measurement and high-speed camera observation, it was found that the superelasticity caused by stress-induced martensitic transformation caused the elastic recovery of the workpiece at the beginning and end of the cutting process, which resulted in the generation of residual material and accelerated tool wear in the cutting process of NiTi alloy. It was also found that the machinability, dimensional accuracy, cutting force and tool life could be improved by preheating the workpiece above the phase transformation limit temperature.

Academic Significance and Societal Importance of the Research Achievements

TiNi合金は一般的に超弾性・形状記憶合金として知られており,その特性を利用して工業,医療,日用品など様々な分野で使用されている.これらの製品を作製するには切削加工が必要であるが,この材料は非常に被削性が悪い超難削材である.これはNiTi合金の上記に挙げた特異な性質が切削機構に複雑に影響するためであるが,この具体的な影響は未だ明らかになっていない.本研究ではNiTi合金の超弾性が切削機構に及ぼす影響を解明するとともに,被削材の予加熱により被削性や工具摩耗・加工精度の改善が出来ることを示した.この結果は,産業面における超弾性・形状記憶合金の利用拡大と消費者の利便性向上に貢献できると考えられる.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (10 results)

All 2021 2020 2019 2018

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Open Access: 1 results) Presentation (7 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Effect of Cutting Speed on Shape Recovery of Work Material in Cutting Process of Super-Elastic NiTi Alloy2021

    • Author(s)
      Yang Hao, Sakai Katsuhiko, Shizuka Hiroo, Kurebayashi Yuji, Hayakawa Kunio, Nagare Tetsuo
    • Journal Title

      International Journal of Automation Technology

      Volume: 15 Issue: 1 Pages: 24-33

    • DOI

      10.20965/ijat.2021.p0024

    • NAID

      130007966152

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2021-01-05
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Experimental investigation of the effects of super-elasticity on the machinability of NiTi alloys2021

    • Author(s)
      Yang Hao、Sakai Katsuhiko、Shizuka Hiroo、Kurebayashi Yuji、Hayakawa Kunio、Nagare Tetsuo
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: - Issue: 1-2 Pages: 581-593

    • DOI

      10.1007/s00170-021-07166-4

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Difficult Cutting Property of NiTi Alloy and Its Mechanism2020

    • Author(s)
      Shizuka Hiroo、Sakai Katsuhiko、Yang Hao、Sonoda Kazuki、Nagare Tetsuo、Kurebayashi Yuji、Hayakawa Kunio
    • Journal Title

      Journal of Manufacturing and Materials Processing

      Volume: 4 Issue: 4 Pages: 124-139

    • DOI

      10.3390/jmmp4040124

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Mechanism of shape recovery phenomenon of work material in cutting of NiTi alloy2020

    • Author(s)
      Hao Yang, Katsuhiko Sakai, Hiroo Shizuka, Kunio Hayakawa, Yuji Kurebayashi, Tetsuo Nagare
    • Organizer
      Proceedings of the 20th euspen International Conference of the European Society for Precision Engineering & Nanotechnology
    • Related Report
      2020 Annual Research Report
  • [Presentation] NiTi 超弾性合金の切削加工特性に関する研究 -超弾性が切削機構に及ぼす影響-2020

    • Author(s)
      榑林裕二,酒井克彦, 静 弘生,楊昊
    • Organizer
      砥粒加工学会学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] NiTi超弾性合金の切削加工特性に関する研究 -切削速度が被削材の相変態及び加工硬化に及ぼす影響-2019

    • Author(s)
      楊昊,酒井克彦,静 弘生,永禮哲生,早川邦夫
    • Organizer
      2019年度砥粒加工学会学術講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] Formation mechanism of grain boundary steps in cutting of NiTi alloy2019

    • Author(s)
      Hao Yang, Katsuhiko Sakai, Hiroo Shizuka, Kouta Fujii, Tetsuo Nagare
    • Organizer
      The European Society for Precision Engineering and Nanotechnology (euspen) 19th International Conference & Exhibition
    • Related Report
      2019 Research-status Report
  • [Presentation] Effect of the superelastic properties of a NiTi alloy on its machinability2018

    • Author(s)
      Tetsuo Nagare, Katsuhiko Sakai, Hiroo Shizuka, Hao Yang
    • Organizer
      Proceedings of the 18th international conference of the european society for precision engineering and nanotechnology
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] NiTi 超弾性合金の切削加工特性に関する研究 -切削加工面における結晶粒界段差の生成要因-2018

    • Author(s)
      藤井 功太,楊 昊,酒井 克彦,静 弘生,永禮 哲生
    • Organizer
      2018 年度精密工学会秋季大会学術講演会講演論文集
    • Related Report
      2018 Research-status Report
  • [Presentation] NiTi 超弾性合金の切削加工特性に関する研究 -予加熱が切削加工特性に及ぼす影響-2018

    • Author(s)
      楊昊,酒井克彦,静弘生,藤井功太,永禮 哲生
    • Organizer
      2018 年度精密工学会秋季大会学術講演会講演論文集
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2022-01-27  

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