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Development of Generalized Material Model by Multi-Scale Numerical Material Testing Considering Microscopic Deformation Mechanism

Research Project

Project/Area Number 18K03881
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKeio University

Principal Investigator

OYA TETSUO  慶應義塾大学, 理工学部(矢上), 講師 (10410846)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2019: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2018: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Keywords成形シミュレーション / 材料モデル / 結晶塑性 / 数値材料試験 / 加工硬化 / 加工硬化曲線 / 非比例負荷 / 任意負荷経路 / 塑性加工 / 塑性構成式 / マルチスケールモデル
Outline of Final Research Achievements

To improve the productivity of press forming of difficult-to-form materials, which have been increasingly used in recent years especially for car bodies, we have investigated the basic theory of forming simulation, and conducted research to realize support for forming process design. In order to achieve this, the following two subjects were addressed: (1) development of a generalized material model based on the microscopic structure of materials, and (2) establishment of a numerical material testing method that can support the use of the generalized material model. For (1), it was verified by using a finite element polycrystal model that the developed model can represent work-hardening of an arbitrary additional path. For (2), the effectiveness of the proposed method for fcc and hcp materials was confirmed by using actual material data.

Academic Significance and Societal Importance of the Research Achievements

一般加工硬化モデルの検討のために有限要素多結晶モデルを用いた解析を行い,バックラッシモデルによるバウシンガー効果,最大林立転位モデルによる交差硬化の表現を実装し,微視的パラメータが及ぼす影響を文献値を用いて検証した.定量的な一致度には検討の余地があるものの,傾向としては材料の特徴をよく捉えており,提案モデルの有効性が示された.数値材料試験に関しては,単軸の材料試験結果を用いて同定されたパラメータを用いたモデルで二軸試験の応力ひずみ曲線を予測したところ良好な合致を示し,提案手法が実験の代替として機能することが確認できた.全体として当初の計画を概ね達成することができ,成形解析の高度化に寄与できた.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (12 results)

All 2020 2019 2018

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Open Access: 3 results) Presentation (9 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Material testing of magnesium alloy AZ31B using a finite element polycrystal method based on a rate independent crystal plasticity model2020

    • Author(s)
      G. Vago and T. Oya
    • Journal Title

      IOP Conf. Series: Materials Science and Engineering

      Volume: 967 Issue: 1 Pages: 12057-12057

    • DOI

      10.1088/1757-899x/967/1/012057

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Work-hardening behavior prediction model of arbitrary reloading process based on material crystallographic structure2020

    • Author(s)
      T. Oya, J. Yanagimoto, K. Ito, G. Uemura and N. Mori
    • Journal Title

      IOP Conf. Series: Materials Science and Engineering

      Volume: 967 Issue: 1 Pages: 12062-12062

    • DOI

      10.1088/1757-899x/967/1/012062

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Numerical material testing using finite element polycrystalline model based on successive integration method2018

    • Author(s)
      S. Onoshima and T. Oya
    • Journal Title

      Procedia Manufacturing

      Volume: 15 Pages: 1833-1840

    • DOI

      10.1016/j.promfg.2018.07.207

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] 有限要素多結晶モデルによる任意再負荷過程の加工硬化挙動の予測2020

    • Author(s)
      大家哲朗
    • Organizer
      日本鉄鋼協会第180回秋季講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 3D-DICと逆解析による大ひずみ域加工硬化曲線の推定2019

    • Author(s)
      大家哲朗,西川慶
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 材料微視的構造に基づく任意再負荷過程の加工硬化挙動予測モデル2019

    • Author(s)
      大家哲朗,笠井匠,柳本潤,伊藤耿一,植村元,森尚達
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 逐次累積法に基づく有限要素多結晶モデルによる数値材料試験法(第4報)2019

    • Author(s)
      大家哲朗,小野島慎
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 材料微視的構造に基づく任意再負荷過程の加工硬化挙動予測モデル(第2報)2019

    • Author(s)
      大家哲朗,柳本潤,伊藤耿一,植村元,森尚達
    • Organizer
      第70回塑性加工連合講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] Mechanical response of a single crystal of magnesium when undergoes a simple tension test2019

    • Author(s)
      G. Vago and T. Oya
    • Organizer
      The 2nd Asian Pacific Symposium on Technology of Plasticity
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 非関連流れ則と材料微視構造の変形機構に基づく塑性構成式2018

    • Author(s)
      大家哲朗,柳本潤,伊藤耿一,植村元,森尚達
    • Organizer
      平成30年度塑性加工春期講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] 材料微視的構造に基づく複合異方硬化表現 -バウシンガー効果曲線と交差硬化曲線による任意硬化曲線の内挿-2018

    • Author(s)
      大家哲朗,柳本潤,伊藤耿一,植村元,森尚達
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] 逐次累積法に基づく有限要素多結晶モデルによる数値材料試験法 (第3報)2018

    • Author(s)
      小野島慎,大家哲朗
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2022-01-27  

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