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Create micro patterned texture on three dimensional curved surface by ultrasonic milling

Research Project

Project/Area Number 18K03889
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionIchinoseki National College of Technology

Principal Investigator

Hara Keisuke  一関工業高等専門学校, その他部局等, 准教授 (30515812)

Project Period (FY) 2018-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2020: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2019: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2018: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywordsトライボロジー / テクスチャ加工 / 超音波ミーリング / 3次元曲面 / 自由曲面 / 規則テクスチャ / トライボ試験 / 3次元形状 / テクスチャ面創生 / 規則テクスチャ創生 / バリレス加工 / 超音波切削
Outline of Final Research Achievements

This research theme focused to fabricating technique periodical dimple (called "texture") by milling on the finished surface. First, I fabricated a texturing machine tool and texturing experiments by the machine were performed. It was confirmed that the developed texturing technique can perform periodical texturing on concave spherical surface. In addition, I designed and fabricated a tribological experiments instrument for evaluate tribological properties of 3D form surface. In future works that I'll conduct optimization research of texture properties to reduce friction of various machines to realize energy save and carbon neutral society.

Academic Significance and Societal Importance of the Research Achievements

近年,高硬度,耐摩耗性,耐腐食性,生体適合性に優れた機能性材料が開発されている.それらの材料は,過酷な環境下で使用される摺動部を持つ機械類,人工股関節など医療製品への活用が期待されている.これらの摺動部を有する製品は,その動作を滑らかにすること,長寿命化や信頼性向上のため,耐摩耗性の向上,摩擦抵抗の減少が強く望まれる.現在,脱炭素社会実現のため省エネにつながる摩擦低減技術が重要になる.本研究課題の成果は,曲面へのテクスチャ加工により,これらの問題を解決できる糸口を見出したと考える.

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (10 results)

All 2022 2021 2020 2019 2018

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (9 results) (of which Int'l Joint Research: 4 results)

  • [Journal Article] Surface Texturing Technique Based on Ultrasonic Turning for Improving Tribological Properties2022

    • Author(s)
      Keisuke Hara, Toshihiro Fukuda, Kyosuke Taguchi and Hiromi Isobe
    • Journal Title

      International Journal of Automation Technology

      Volume: 16 Issue: 1 Pages: 78-86

    • DOI

      10.20965/ijat.2022.p0078

    • NAID

      130008139756

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2022-01-05
    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Surface Texturing Technique by Ultrasonic Turning to Produce Low Friction Surface for Various Materials2021

    • Author(s)
      Keisuke Hara, Toshihiro Fukuda, Rei Ishizawa, Kyosuke Taguchi and Hiromi Isobe
    • Organizer
      The 10th International Conference on Leading Edge Manufacturing in 21st Century (LEM21)
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 摺動摩擦の減少を目的とした超音波切削による規則テクスチャ面の創成2021

    • Author(s)
      原 圭祐,田口恭輔,磯部浩已
    • Organizer
      2021年度砥粒加工学会学術講演会(ABTEC2021)
    • Related Report
      2021 Annual Research Report
  • [Presentation] Development of a Novel Tribological Properties Evaluate Device for Curved Surface2020

    • Author(s)
      Yuki Ozawa, Keisuke Hara and Hiromi Isobe
    • Organizer
      5th STI-Gigaku 2020
    • Related Report
      2020 Research-status Report
    • Int'l Joint Research
  • [Presentation] 超音波切削による機能性テクスチャ面の高速創成加工(第1報) - ステンレス鋼,チタン合金の規則テクスチャ加工 -2020

    • Author(s)
      原 圭祐,磯部浩已
    • Organizer
      2020年度精密工学会秋季学術講演会
    • Related Report
      2020 Research-status Report
  • [Presentation] Ultrasonic Turned Micro Texturing Technique to Reduce Friction Force2019

    • Author(s)
      Koshi Nishikawa, Keisuke Hara and Hiromi Isobe
    • Organizer
      The 4th International Conference on "Science of Technology Innovation" 2019 (4th STI-Gigaku 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 超音波切削による微細テクスチャ面の摺動特性改善2019

    • Author(s)
      原 圭祐,磯部浩已
    • Organizer
      第10回横幹連合コンファレンス
    • Related Report
      2019 Research-status Report
  • [Presentation] High speed ultrasonic turning for titanium alloy to improve processing efficiency and products quality2019

    • Author(s)
      Keisuke Hara, Toshihiro Fukuda and Hiromi Isobe
    • Organizer
      8th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 超音波切削による加工品位の向上に関する研究2019

    • Author(s)
      原 圭 祐
    • Organizer
      2019年度砥粒加工学会学術講演会(ABTEC2019,パネル展示)
    • Related Report
      2019 Research-status Report
  • [Presentation] 超音波ミーリングによるコバルト合金のバリレス加工に関する研究2018

    • Author(s)
      原 圭祐,田口恭輔,磯部浩已
    • Organizer
      2018年度精密工学会秋季学術講演会
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2024-12-25  

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