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Development of small motor with high-efficient and high-power density using ultra-thin non-oriented electrical steel sheet

Research Project

Project/Area Number 18K04101
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 21010:Power engineering-related
Research InstitutionIbaraki University

Principal Investigator

Soda Naoya  茨城大学, 理工学研究科(工学野), 准教授 (80323210)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2020: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2019: ¥520,000 (Direct Cost: ¥400,000、Indirect Cost: ¥120,000)
Fiscal Year 2018: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywordsベクトル磁気特性 / 小型モータ / 高効率 / 高出力密度 / 固定子鉄心 / 形状設計 / 極薄電磁鋼 / 鉄損 / 分割コア / 極薄電磁鋼板 / 極薄無方向性電磁鋼板
Outline of Final Research Achievements

High-efficient and high-power density design methods of a small motor core using vector magnetic property analysis technique are proposed to develop a small permanent magnet motor with high-efficient and high-power density using ultra-thin non-oriented electrical steel sheet. First, a stator core design by a Bezier curve for decreasing core loss and a stator core design by cutting out the low magnetic flux density region for realizing high power density motor are proposed. Analysis results confirmed that the method of combining both stator core designs improves the power density of small motor about 20-30% for initial motor model. Next, core loss decreasing method by combination of segmented stator core and application of the corner radius to each tooth root is proposed. Analysis results confirmed that this technique reduced the iron loss of a stator core about 17%.

Academic Significance and Societal Importance of the Research Achievements

板厚0.1mm(100μm)程度の電磁鋼板はこれまでに国内外にあったが,極薄電磁鋼板は50~80μmであり圧倒的に渦電流損が低い。また,極薄電磁鋼板は高い周波数領域においても高飽和磁束密度を有するため,高効率・高出力小型モータの鉄心として最適な材料であり,世界的にみても圧倒的に有利である。この極薄電磁鋼板の磁気特性を最大限に活用し,小型モータの効率を低減させることなく出力密度を向上させる設計法を確立させることは,高効率・高出力密度を有する小型永久磁石モータの開発にとって大変重要である。

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (32 results)

All 2021 2020 2019 2018

All Journal Article (6 results) (of which Peer Reviewed: 6 results,  Open Access: 3 results) Presentation (26 results) (of which Int'l Joint Research: 8 results)

  • [Journal Article] Core Loss Reduction of Segment Stator Core Motor in Consideration of Rolling Direction of Non-Oriented Electrical Steel Sheet2020

    • Author(s)
      Soda Naoya、Hayashi Naoki、Enokizono Masato
    • Journal Title

      Proceedings 2020 International Conference on Electrical Machines (ICEM2020)

      Volume: 1 Pages: 799-804

    • DOI

      10.1109/icem49940.2020.9270687

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] High Power Density and High Efficiency of High-Speed Motor2020

    • Author(s)
      Masato Enokizono, Daisuke Wakabayashi, Naoya Soda, Yuji Tsuchida, Shohei Ueno, Mohachiro Oka
    • Journal Title

      Proceedings 2020 International Conference on Electrical Machines (ICEM2020)

      Volume: 1 Pages: 170-176

    • DOI

      10.1109/icem49940.2020.9270802

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Stator Core Shape Design for Low Core Loss and High Power Density of a Small Surface-Mounted Permanent Motor2020

    • Author(s)
      Soda Naoya、Enokizono Masato
    • Journal Title

      Sensors

      Volume: 20 Issue: 5 Pages: 1418-1418

    • DOI

      10.3390/s20051418

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Development of High Efficiency and High-Speed Motor with High Power Density2019

    • Author(s)
      Enokizono Masato、Soda Naoya、Wakabayashi Daisuke、Ueno Shohei、Tsuchida Yuji
    • Journal Title

      2019 International Aegean Conference on Electrical Machines and Power Electronics (ACEMP) & 2019 International Conference on Optimization of Electrical and Electronic Equipment (OPTIM)

      Volume: - Pages: 178-185

    • DOI

      10.1109/acemp-optim44294.2019.9007125

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] Relation Between Stator Core Shape and Torque Ripple for SPM Motor2018

    • Author(s)
      Soda Naoya、Enokizono Masato
    • Journal Title

      2018 XXIII International Conference on Electrical Machines (ICEM2018)

      Volume: - Pages: 955-960

    • DOI

      10.1109/icelmach.2018.8507050

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Core Loss Reduction for High-Speed Motor2018

    • Author(s)
      Enokizono Masato、Wakabayashi Daisuke、Tsuchida Yuji、Ueno Shohei、Soda Naoya
    • Journal Title

      2018 XXIII International Conference on Electrical Machines (ICEM2018)

      Volume: - Pages: 2586-2592

    • DOI

      10.1109/icelmach.2018.8506781

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Presentation] ベクトル磁気特性測定によるパーメンジュールの磁気特性評価2021

    • Author(s)
      黒澤雄司、榎本裕治、祖田直也
    • Organizer
      令和2年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 高出力化及び小型化を目的としたアキシャルギャップ型永久磁石同期モータの基本特性調査2021

    • Author(s)
      天野雄晴、堀江直輝、祖田直也
    • Organizer
      令和2年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2020 Annual Research Report
  • [Presentation] ベクトル磁気特性によるパーメンジュールの回転磁束条件下における磁気特性評価2021

    • Author(s)
      黒澤雄司、祖田直也、榎本裕治
    • Organizer
      令和3年電気学会全国大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] アキシャルギャップ型永久磁石同期モータの高効率化および薄型化の検討2021

    • Author(s)
      天野雄晴、祖田直也、堀江直輝
    • Organizer
      令和3年電気学会全国大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Core Loss Reduction of Segment Stator Core Motor in Consideration of Rolling Direction of Non-Oriented Electrical Steel Sheet2020

    • Author(s)
      Soda Naoya、Hayashi Naoki、Enokizono Masato
    • Organizer
      2020 International Conference on Electrical Machines (ICEM)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] High Power Density and High Efficiency of High-Speed Motor2020

    • Author(s)
      Enokizono Masato、Wakabayashi Daisuke、Soda Naoya、Tsuchida Yuji、Ueno Shohei、Oka Mohachiro
    • Organizer
      2020 International Conference on Electrical Machines (ICEM)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 小型高速モータの高効率高パワー密度のための固定子鉄心形状設計2019

    • Author(s)
      祖田直也、上野尚平、槌田雄二、榎園正人
    • Organizer
      第31回「電磁力関連のダイナミクス」シンポジウム(SEAD31)
    • Related Report
      2019 Research-status Report
  • [Presentation] Characteristics Computation of Self-propelled Rotary Actuator in Consideration of Shape and Rolling Direction of Steel Sheets2019

    • Author(s)
      N. Soda, T. Kawano, M. Enokizono
    • Organizer
      11th Japanese-Mediterranean Workshop Applied Electromagnetic Engineering for Magnetic, Superconducting, Multifunctional and Nanomaterials (JAPMED'11)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Stator core shape design for low core loss and high power density of a small SPM motor2019

    • Author(s)
      N. Soda, M. Enokizono
    • Organizer
      19th International Symposium on Electromagnetic Fields in Mechatronics, Electrical and Electronic Engineering (ISEF2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 面外応力下におけるEI型リアクトル鉄心内の局所的ベクトル磁気測定2019

    • Author(s)
      祖田直也、市毛祥貴
    • Organizer
      第28回MAGDAコンファレンスin大分
    • Related Report
      2019 Research-status Report
  • [Presentation] Development of High Efficiency and High-Speed Motor with High Power Density2019

    • Author(s)
      M. Enokizono, N. Soda, D. Wakabayashi, S. Ueno, Y. Tsuchida
    • Organizer
      2019 International Aegean Conference on Electrical Machines and Power Electronics (ACEMP) & 2019 International Conference on Optimization of Electrical and Electronic Equipment (OPTIM)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 電磁鋼板の圧延方向を考慮した固定子分割コアモータの鉄損解析2019

    • Author(s)
      祖田直也、林直輝、榎園正人
    • Organizer
      電気学会マグネティックス研究会
    • Related Report
      2019 Research-status Report
  • [Presentation] タグチメソッドによるSPMモータのロバスト設計2019

    • Author(s)
      佐藤真嗣、祖田直也
    • Organizer
      令和元年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] PMモータのトルクリプル低減に関する研究2019

    • Author(s)
      中村将矢、祖田直也
    • Organizer
      令和元年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] ベクトル磁気特性を考慮した有限要素解析による誘導電動機の鉄損評価2019

    • Author(s)
      菊池理加、祖田直也
    • Organizer
      令和元年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] 鉄損低減および出力密度向上のための小型SPMモータの固定子鉄心形状設計の提案2019

    • Author(s)
      祖田直也、榎園正人
    • Organizer
      平成31年電気学会全国大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 小型SPMモータの出力密度向上のための鉄心形状設計法の提案2019

    • Author(s)
      祖田直也、榎園正人
    • Organizer
      電気学会マグネティックス研究会
    • Related Report
      2018 Research-status Report
  • [Presentation] Improvement of the self-propelled rotary actuator in consideration of shape and rolling direction of steel sheets2018

    • Author(s)
      Soda N.、Kawano T.、Enokizono M.
    • Organizer
      INTERMAG 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 電磁鋼板の形状および圧延方向を変更した自走回転型アクチュエータの特性比較2018

    • Author(s)
      祖田直也、榎園正人
    • Organizer
      電気学会マグネティックス研究会
    • Related Report
      2018 Research-status Report
  • [Presentation] Relation Between Stator Core Shape and Torque Ripple for SPM Motor2018

    • Author(s)
      Soda N.、Enokizono M.
    • Organizer
      XXIII International Conference on Electrical Machines (ICEM2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Core Loss Reduction for High-Speed Motor2018

    • Author(s)
      Enokizono M.、Wakabayashi D.、Tsuchida Y.、Ueno S.、Soda N.
    • Organizer
      XXIII International Conference on Electrical Machines (ICEM2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 小型SPMモータの出力密度向上のための固定子鉄心形状設計法2018

    • Author(s)
      祖田直也、榎園正人
    • Organizer
      第27回MAGDAコンファレンス
    • Related Report
      2018 Research-status Report
  • [Presentation] 小型SPMモータの永久磁石の配向変更による特性改善に関する研究2018

    • Author(s)
      熊田勇輝、祖田直也
    • Organizer
      第27回MAGDAコンファレンス
    • Related Report
      2018 Research-status Report
  • [Presentation] 小型PMモータの固定子鉄心形状変更による鉄損低減に関する研究2018

    • Author(s)
      林直輝、祖田直也
    • Organizer
      第27回MAGDAコンファレンス
    • Related Report
      2018 Research-status Report
  • [Presentation] 小型SPMモータにおける低鉄損化のための固定子鉄心形状変更に関する研究2018

    • Author(s)
      林直輝、祖田直也
    • Organizer
      平成30年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2018 Research-status Report
  • [Presentation] 小型PMモータの回転子磁化方向変更による特性改善に関する研究2018

    • Author(s)
      熊田勇輝、祖田直也
    • Organizer
      平成30年度電気学会東京支部茨城支所研究発表会
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2022-01-27  

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