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Clarification of interfacial structure and fabrication of diamond dispersed Fe based alloy via friction stir densification processing

Research Project

Project/Area Number 18K04742
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 26030:Composite materials and interfaces-related
Research InstitutionOsaka Research Institute of Industrial Science and Technology

Principal Investigator

Nagaoka Toru  地方独立行政法人大阪産業技術研究所, 森之宮センター, 主任研究員 (90416347)

Co-Investigator(Kenkyū-buntansha) 水内 潔  地方独立行政法人大阪産業技術研究所, 森之宮センター, 研究フェロー (60416344)
Project Period (FY) 2018-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2019: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2018: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywordsパルス通電焼結 / 摩擦攪拌プロセス / 熱伝導率 / ダイヤモンド粒子 / Fe基合金
Outline of Final Research Achievements

Pulsed current sintering was performed on a mixture of Fe powder and copper-coated diamond powder. The friction stir processing could be performed with diamond particles at 5 wt% and 10 wt% content. The shape of the copper-coated diamond was not changed by the friction stir processing. A Cu layer with a thickness of 5 μm to 10 μm surrounded the diamonds, and no compound phases were observed at the interface. No defects or compound phases were observed at the interface between the Cu and Fe as well. The results of EBSD analysis showed that the grain size of the Fe matrix was 7.8 μm after sintering and 5.7 μm after the friction stir processing. The grain size has been refined by dynamic recrystallization during the friction stir processing.

Academic Significance and Societal Importance of the Research Achievements

ダイヤモンドは高い熱伝導率(2000 W/mK)を有するため、ダイヤモンド粒子分散Fe基合金を創製できれば、高い熱伝導率と優れた機械的性質を兼ね備えたFe基合金を作製することが可能となる。しかし、ダイヤモンドはFeと非常に反応し易く、特にA1変態点(約727℃)以上では、冷却過程でFe3C相が析出する。本研究成果により、パルス通電焼結とその後の摩擦攪拌プロセスを組み合わせ、A1変態点未満での焼結・緻密化を図ることで、ダイヤモンドとFeの反応を抑制したダイヤモンド粒子分散Fe基合金を作製することができた。

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (6 results)

All 2019 2018 Other

All Int'l Joint Research (2 results) Journal Article (2 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 2 results) Presentation (2 results) (of which Int'l Joint Research: 2 results)

  • [Int'l Joint Research] The University of Lille(フランス)

    • Related Report
      2019 Research-status Report
  • [Int'l Joint Research] the University of Lille(フランス)

    • Related Report
      2018 Research-status Report
  • [Journal Article] Effect of a Ni interlayer on microstructure and mechanical properties of WC-12Co cermet / SC45 steel friction stir welds2019

    • Author(s)
      M.N. Avettand Fenoel, T. Nagaoka, H. Fujii, R. Taillard
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 40 Pages: 1-15

    • DOI

      10.1016/j.jmapro.2019.02.032

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Characterization of WC/12Co cermet-steel dissimilar friction stir welds2018

    • Author(s)
      M.N. Avettand Fenoel, T. Nagaoka, H. Fujii, R. Taillard
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 30 Pages: 139-155

    • DOI

      10.1016/j.jmapro.2017.11.012

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Friction stir lap welding of WC-12Co cermet and medium carbon steel by using a Ni interlayer2019

    • Author(s)
      T. Nagaoka, M.N. Avettand Fenoël, H. Fujii, R. Taillard
    • Organizer
      The 10th Pacific Rim International Conference on Advanced Materials
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Dissimilar lap friction stir welding of steel - WC/Co cermet2018

    • Author(s)
      M.N. Avettand Fenoel, T. Nagaoka, H. Fujii, R. Taillard
    • Organizer
      12th International Symposium on Friction Stir Welding
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-04-23   Modified: 2023-01-30  

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