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Development of hot stamping of age-hardened aluminium alloy sheet using contact heating without solution heat treatment

Research Project

Project/Area Number 18K04772
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionYokohama National University

Principal Investigator

Maeno Tomoyoshi  横浜国立大学, 大学院工学研究院, 准教授 (80505397)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2019: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywordsアルミニウム合金 / ホットスタンピング / 溶体化処理 / 人口時効 / 接触加熱 / プレス成形 / 時効 / 加熱時間 / 焼付き / 7000系 / 深絞り / 人工時効 / 曲げ / 析出
Outline of Final Research Achievements

Hot stamping of age-hardened aluminum alloy using short-time heating was developed to apply 7xxx series aluminum alloy for automobile stamping products. The solution and age heat treatment were omitted. For the A7075-T6 aluminum sheet, the relationship between heating conditions and the hardness of formed products was obtained. The formability of contact heated aluminum alloy of 200 °C was investigated. The cylindrical cup of 1.8 in drawing ratio was successfully formed by short-time heating of 200 °C, even though fractured for 1.4 in drawing ratio in cold forming. The tensile strength, elongation, and fatigue bending strength of hot-stamped parts of 200 °C were equal to the as-received T6 sheet. In addition, hot stamping using T4 and T7 blank sheets was developed to decrease the springback and residual stress of formed products.

Academic Significance and Societal Importance of the Research Achievements

アルミニウム合金の中でも強度の高い7000系アルミニウム合金において,生産性の高いホットスタンピングが提案された.高比強度材の中でもマグネシウム合金やCFRPなどに比べ材料コストの低いアルミニウム合金は利用範囲が広く,炭素排出量低減のために必要となる自動車の軽量化において利用が期待されており,提案プロセスの社会的意義は高い.また,熱処理型アルミニウム合金の時効強化後の加熱プロセスや1分よりも短い短時間の加熱が機械的強度に及ぼす影響の研究は少なく,本研究で示した学術的意義は高い.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (6 results)

All 2019 2018

All Presentation (3 results) (of which Invited: 1 results) Patent(Industrial Property Rights) (3 results)

  • [Presentation] 熱処理型アルミニウム合金のホットスタンピング2019

    • Author(s)
      前野 智美
    • Organizer
      日本塑性加工学会 残留応力研究部会
    • Related Report
      2019 Research-status Report
    • Invited
  • [Presentation] A7075アルミニウム合金の後人口時効レスホットスタンピングにおける加熱条件が硬さと成形性に及ぼす影響2018

    • Author(s)
      前野智美,齋藤拓己,飛田夏葵,森謙一郎,谷口俊哉
    • Organizer
      平成30年度 塑性加工春季講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] 時効硬化されたA7075アルミニウム合金板の短時間加熱を用いた後人口時効レスホットスタンピングによるV曲げ成形2018

    • Author(s)
      前野智美,飛田夏葵,齋藤拓己,森謙一郎,谷口俊哉
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Research-status Report
  • [Patent(Industrial Property Rights)] アルミニウム合金の成形方法2018

    • Inventor(s)
      前野 智美,谷口 俊哉,齋藤 拓己,飛田 夏葵
    • Industrial Property Rights Holder
      株式会社ジーテクト
    • Industrial Property Rights Type
      特許
    • Filing Date
      2018
    • Acquisition Date
      2020
    • Related Report
      2020 Annual Research Report
  • [Patent(Industrial Property Rights)] アルミニウム合金の成形方法2018

    • Inventor(s)
      前野智美,谷口俊哉,山田壮一,
    • Industrial Property Rights Holder
      株式会社ジーテクト
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2018-086393
    • Filing Date
      2018
    • Related Report
      2018 Research-status Report
  • [Patent(Industrial Property Rights)] アルミニウム合金の成形方法2018

    • Inventor(s)
      前野智美,谷口俊哉,齋藤拓己,飛田夏葵
    • Industrial Property Rights Holder
      株式会社ジーテクト
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2018-188033
    • Filing Date
      2018
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2022-01-27  

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