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A new approach for evaluation and prediction of stretch flangeability for high-strength steel sheets

Research Project

Project/Area Number 18K04778
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionHiroshima University

Principal Investigator

Hino Ryutaro  広島大学, 先進理工系科学研究科(工), 准教授 (10283160)

Project Period (FY) 2018-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2019: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Keywords高張力鋼板 / 伸びフランジ変形 / 成形限界ひずみ / 面内引張曲げ試験 / 穴広げ試験 / ひずみ勾配 / 有限要素解析 / 成形限界 / 破断クライテリオン / プレス成形
Outline of Final Research Achievements

In-plane stretch bending test was proposed as a new stretch flangeability testing method. Evaluation and prediction of the stretch flangeability for several high-strength steel sheets having strength levels ranging from 590 MPa to 980 MPa were conducted.
It was clarified that there are two types of fracture, i.e. edge cracking from the outside edge of the bent sheet and internal cracking starting from a position apart from the edge. Effects of the stretching force, strength of the steel sheet, and sheet edge condition on the fracture type and stretch flangeability have been revealed. Relationship between strain gradient around the sheet edge and the forming limit in stretch flanging was also clarified, and the stretch flangeability in the in-plane stretch bending was found to be higher than that of hole expansion, under the same strain gradient condition. Numerical prediction of the forming limit in the in-plane stretch bending was successful when the sheet edge condition was good.

Academic Significance and Societal Importance of the Research Achievements

新たに提案した面内引張曲げ試験という伸びフランジ成形性評価試験により,板縁が凹型となる従来の穴広げ試験で得られた伸びフランジ成形限界のデータは板縁が凸型となる面内引張曲げ変形には適用できないことが示された.一方で面内引張曲げ試験においても従来の穴広げ試験と同様に縁割れ・縁割れの2種の破断形態があること,ひずみ勾配の増大に伴い伸びフランジ成形限界ひずみが増大すること,材料強度の上昇に伴い伸びフランジ成形限界ひずみが低下することなどが示された.これらの知見はプレス成形の現場における縁割れ評価法の改善,縁割れ予測精度の向上に寄与するものと考える.

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (9 results)

All 2021 2020 2019 2018 Other

All Int'l Joint Research (1 results) Presentation (8 results) (of which Int'l Joint Research: 1 results,  Invited: 1 results)

  • [Int'l Joint Research] University of Guanajuato(メキシコ)

    • Related Report
      2021 Annual Research Report
  • [Presentation] In-plane stretch-bending test for determination of large-strain workhardening and fracture of sheet metals2021

    • Author(s)
      Ryutaro Hino, Gustavo Capilla, Hiroshi Hamasaki, Koudai Watanabe, Fusahito Yoshida
    • Organizer
      The 13th International Conference on the Technology of Plasticity (ICTP2020)
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 数種の高張力鋼板の面内引張曲げにおける伸びフランジ成形限界の比較2021

    • Author(s)
      日野隆太郎,甲斐悠太,間地健太
    • Organizer
      2021年度塑性加工春季講演会
    • Related Report
      2020 Research-status Report
  • [Presentation] 面内引張曲げにおける高張力鋼板のひずみ分布と縁割れ限界に及ぼす材料強度と試験条件の影響2021

    • Author(s)
      土屋淳,間地健太,甲斐悠太,日野隆太郎
    • Organizer
      日本機械学会中国四国学生会 第51回学生員卒業研究発表講演会
    • Related Report
      2020 Research-status Report
  • [Presentation] 高張力鋼板の面内引張曲げ試験におけるひずみの局所化解析2020

    • Author(s)
      日野隆太郎,渡部広大,甲斐悠太,吉田総仁
    • Organizer
      第71回塑性加工連合講演会
    • Related Report
      2020 Research-status Report
  • [Presentation] 高張力鋼板の面内引張曲げにおけるひずみ局所化解析に及ぼす材料モデルの影響2020

    • Author(s)
      日野隆太郎,渡部広大,甲斐悠太
    • Organizer
      日本機械学会 中国四国支部 第58期総会・講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 高張力鋼板の面内引張曲げおよび穴広げにおける縁割れ限界2020

    • Author(s)
      甲斐悠太,渡部広大,日野隆太郎
    • Organizer
      日本機械学会中国四国学生会 第50回学生員卒業研究発表講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 高張力鋼板の面内引張曲げにおける伸びフランジ成形限界の実験観察と数値解析2019

    • Author(s)
      渡部広大,日野隆太郎,吉田総仁
    • Organizer
      第70回塑性加工連合講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 高張力鋼板の面内引張曲げにおける破断形態2018

    • Author(s)
      渡部広大, 葛川剛士, 日野隆太郎, 吉田総仁
    • Organizer
      平成30年度塑性加工春季講演会
    • Related Report
      2018 Research-status Report

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Published: 2018-04-23   Modified: 2023-01-30  

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