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Innovative process for high aspect ratio structure of metal injection molded products

Research Project

Project/Area Number 18K04782
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionTokyo Metropolitan University

Principal Investigator

Osada Toshiko  東京都立大学, システムデザイン研究科, 特任助教 (90452812)

Co-Investigator(Kenkyū-buntansha) 品川 一成  九州大学, 工学研究院, 教授 (30215983)
小林 訓史  東京都立大学, システムデザイン研究科, 教授 (80326016)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2019: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords金属粉末射出成形 / 銅 / 炭素繊維 / 繊維配向 / 機械的特性 / 熱伝導率 / 変形
Outline of Final Research Achievements

The flow of resin during injection molding process in metal injection molding was used for the study. Short carbon fibers were added to copper. The fibers were oriented in the resin flow direction. The sintered body usually shows isotropic shrinkage, however, it was found that the shrinkage in the length, which is the orientation direction of the fibers, is small, and the shrinkage in the width and thickness directions are large. From in-situ observation during debinding and sintering, it was confirmed that the addition of fibers suppressed the deformation of the specimen. The elastic modulus increased with increasing the addition of fibers in the tensile test.

Academic Significance and Societal Importance of the Research Achievements

本研究では,従来のMIMプロセスでは検討されてこなかった,材料への繊維の添加を試みた.MIMでは,脱脂過程でのバインダの溶融や,除去後の変形,焼結時の大きな収縮のために変形などの不良が起こりやすいが,繊維の添加により変形を抑制できることがわかった.また,複合材料が容易に作製可能であることを示し,その特性の向上も得られたことは,学術的にも社会的にも意義がある.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (10 results)

All 2023 2021 2020 2019

All Presentation (10 results) (of which Int'l Joint Research: 4 results)

  • [Presentation] DEFORMATION OF INJECTION MOLDED CARBON FIBER AND COPPER COMPOSITES2023

    • Author(s)
      Toshiko Osada and Satoshi Kobayashi
    • Organizer
      TWENTY-THIRD INTERNATIONAL CONFERENCE ON COMPOSITE MATERIALS (ICCM23)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Powder Injection Molded Carbon Fiber Reinforced Composites2021

    • Author(s)
      Toshiko OSADA and Satoshi KOBAYASHI
    • Organizer
      The American Ceramic Society (ACerS) 45th International Conference and Expo on Advanced Ceramics and Composites (ICACC’21)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 金属粉末射出成形による炭素繊維/銅複合材料の変形挙動2021

    • Author(s)
      長田稔子,小林訓史,品川一成
    • Organizer
      粉体粉末冶金協会2021年度春季大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 金属粉末射出成形による炭素繊維/銅複合材料の力学的特性2020

    • Author(s)
      長田稔子,小林訓史
    • Organizer
      日本機械学会2020年度年次大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 金属粉末射出成形による炭素繊維/銅複合材料の開発2020

    • Author(s)
      長田稔子,小林訓史,品川一成
    • Organizer
      第11回日本複合材料会議(JCCM11)
    • Related Report
      2019 Research-status Report
  • [Presentation] 金属粉末射出成形による炭素繊維/銅複合材料の力学的特性2020

    • Author(s)
      長田稔子,小林訓史
    • Organizer
      日本機械学会年次大会
    • Related Report
      2019 Research-status Report
  • [Presentation] 金属粉末射出成形による炭素繊維強化銅複合材料の機械的特性2019

    • Author(s)
      長田稔子,小林訓史,品川一成
    • Organizer
      粉体粉末冶金協会春季大会
    • Related Report
      2019 Research-status Report
  • [Presentation] Metal Injection Molding of Cu/CF Composites2019

    • Author(s)
      Toshiko Osada, Satoshi Kobayashi, Kazunari Shinagawa
    • Organizer
      22nd International Conference on Composites Materials
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 金属粉末射出成形による炭素繊維強化銅複合材料の機械的特性2019

    • Author(s)
      長田稔子, 小林訓史, 品川一成
    • Organizer
      粉体粉末冶金協会春季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] METAL INJECTION MOLDING OF CU/CF COMPOSITES2019

    • Author(s)
      T. Osada, S. Kobayashi, and K. Shinagawa
    • Organizer
      ICCM22
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-04-23   Modified: 2022-01-27  

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