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Development of a fine particle synthesis process with flexible control of the size distribution of produced particles using liquid-liquid slug flow

Research Project

Project/Area Number 18K04828
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 27020:Chemical reaction and process system engineering-related
Research InstitutionKeio University

Principal Investigator

Fujioka Satoko  慶應義塾大学, 理工学部(矢上), 講師 (50571361)

Project Period (FY) 2018-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2020: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2019: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2018: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Keywords液液スラグ流 / 粒子合成 / PIV解析 / フローリアクター / 界面 / 循環流 / スラグ流 / 液液スラグ / 微粒子 / 連続合成 / 圧力損失 / 微粒子合成
Outline of Final Research Achievements

In order to develop a continuous particle synthesis process with controllable particle size distribution by utilizing the stirring effect of internal circulation of liquid-liquid slug flow, we proposed a prediction equation for the shape of dispersed phase slug and a pressure drop estimation equation for liquid-liquid slug flow formed in a millimeter-scale circular tube. Experiments on the synthesis of silica particles showed the superiority of the slug flow over conventional tube-type reactors. Furthermore, the velocity distribution of the internal circulation flow in the slug was analyzed, and the conditions for increasing the circulation flow size and frequency were clarified. These fundamental findings are useful for the design of liquid-liquid slug flow processes for various chemical reactions and extractions, and are expected to contribute to the development of flow reactors for the precise synthesis of pharmaceuticals and chemicals.

Academic Significance and Societal Importance of the Research Achievements

本研究では、これまで矩形断面を持つマイクロ流路での研究が多かった液液スラグ流の流動に関する基礎的知見について、化学合成プロセスへの実用化のためミリスケール円管での流動可視化と圧力損失の測定を行った。操作条件や液物性からスラグの形状や圧力損失などプロセスの設計に必要な情報を得るための推算式を提案した。また、これまで実験による直接的な解析例がほとんどなかったスラグ内部循環流について可視化実験に基づき流速分布を明らかにし、内部混合を促進するための条件を明らかにした。以上の知見は、本研究で対象とした粒子合成だけでなく、晶析、抽出など液液スラグ流を利用した高効率なプロセスの設計に役立つと考えられる。

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (5 results)

All 2021

All Presentation (5 results) (of which Int'l Joint Research: 1 results,  Invited: 1 results)

  • [Presentation] 液液スラグ流におけるスラグ長さの推算と内部循環流の可視化2021

    • Author(s)
      手塚智哉, 藤岡沙都子, 寺坂宏一
    • Organizer
      化学工学会秋田大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 液液スラグ流形成において操作条件がスラグ長さと内部循環流に及ぼす影響の解析2021

    • Author(s)
      手塚智哉, 藤岡沙都子, 寺坂宏一
    • Organizer
      化学工学会第52回秋季大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] ミニチャネル内液液スラグ流において操作条件が内部循環流に及ぼす影響2021

    • Author(s)
      手塚智哉, 藤岡沙都子, 寺坂宏一
    • Organizer
      第27回流動化・粒子プロセッシングシンポジウム
    • Related Report
      2021 Annual Research Report
  • [Presentation] Hydrodynamics of liquid-liquid slug flow in minichannels for material production2021

    • Author(s)
      Satoko Fujioka
    • Organizer
      International Chemical Engineering Symposia 2022
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 液液スラグ流を用いたミニチャネルによるシリカ微粒子の合成2021

    • Author(s)
      岩崎将志, 藤岡沙都子, 寺坂宏一
    • Organizer
      化学工学会第86年会
    • Related Report
      2020 Research-status Report

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Published: 2018-04-23   Modified: 2023-01-30  

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