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Development of Catalyst for CO2-to-Methanol Hydrogenation Prepared by Flame Spray Pyrolysis

Research Project

Project/Area Number 18K04838
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 27030:Catalyst and resource chemical process-related
Research InstitutionIbaraki University (2020)
The University of Tokyo (2018-2019)

Principal Investigator

Tada Shohei  茨城大学, 理工学研究科(工学野), 助教 (60769941)

Co-Investigator(Kenkyū-buntansha) 藤原 翔  山形大学, 大学院理工学研究科, 助教 (70816628)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2019: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2018: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords火炎噴霧熱分解法 / 銅触媒 / ジルコニア / 二酸化炭素 / メタノール / 水素化 / 高担持 / 非晶質 / ナノ粒子 / CO2水素化 / メタノール合成 / 噴霧熱分解法 / 触媒
Outline of Final Research Achievements

In this research project, we have been developing a catalyst that can efficiently produce methanol from CO2 and H2 derived from renewable energy. We have focused on Cu/ZrO2 as a catalyst suitable for methanol synthesis, and the active site is the Cu-amorphous ZrO2 interface. Therefore, we struggled with the following three issues to increase the number of Cu-amorphous ZrO2 interfacial sites: (1) Cu is highly loaded, (2) Cu nanoparticles are highly dispersed on ZrO2, and (3) ZrO2 is amorphized. The above problems were achieved by continuously synthesizing Cu/ZrO2 catalysts by the flame spray pyrolysis method. It should be noted that we developed a catalyst with higher activity than commercially available methanol synthesis catalysts.

Academic Significance and Societal Importance of the Research Achievements

過去10年間に発表されたメタノール合成触媒に関する論文の中で、Cu/ZrO2触媒に関するものは全体の6%程度にすぎないが、今後も一層の解明・開発の待たれる分野である。報告されているCu/ZrO2系触媒の研究のほとんどは、反応機構解明に着目している。本研究は他グループがあまり行っていない、商業触媒よりも高活性な触媒を開発することを目標としていた。特筆すべきは、我々が火炎噴霧熱分解法の有用性を報告してから、他グループからも本手法に類似した触媒開発が報告されるようになってきた点である。メタノール合成触媒やその先にある固体触媒の合成指針を示した、という点で我々の研究が先駆的であったことは明白である。

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (51 results)

All 2021 2020 2019 2018 Other

All Int'l Joint Research (1 results) Journal Article (10 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 6 results) Presentation (31 results) (of which Int'l Joint Research: 14 results,  Invited: 4 results) Remarks (9 results)

  • [Int'l Joint Research] University of Ioannina(ギリシャ)

    • Related Report
      2020 Annual Research Report
  • [Journal Article] A Novel Continuous Method for the Preparation of Methanol Synthesis Catalysts by Flame Spray Pyrolysis2020

    • Author(s)
      多田 昌平、藤原 翔
    • Journal Title

      Earozoru Kenkyu

      Volume: 35 Issue: 4 Pages: 259-264

    • DOI

      10.11203/jar.35.259

    • NAID

      130007959626

    • ISSN
      0912-2834, 1881-543X
    • Year and Date
      2020-12-20
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of CO2-to-Methanol Hydrogenation Catalyst by Focusing on the Coordination Structure of the Cu Species in Spinel-Type Oxide Mg1?xCuxAl2O42020

    • Author(s)
      Tada Shohei、Otsuka Fumito、Fujiwara Kakeru、Moularas Constantinos、Deligiannakis Yiannis、Kinoshita Yuki、Uchida Sayaka、Honma Tetsuo、Nishijima Masahiko、Kikuchi Ryuji
    • Journal Title

      ACS Catalysis

      Volume: 10 Issue: 24 Pages: 15186-15194

    • DOI

      10.1021/acscatal.0c02868

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] 2019年度研究助成報告書「Cu種の配位構造に着目したCO2からのメタノール合成触媒の開発」2020

    • Author(s)
      多田昌平
    • Journal Title

      ペトロテック

      Volume: 43 Pages: 561-566

    • Related Report
      2020 Annual Research Report
  • [Journal Article] Flame spray pyrolysis makes highly loaded Cu nanoparticles on ZrO2 for CO2-to-methanol hydrogenation2020

    • Author(s)
      Tada Shohei、Fujiwara Kakeru、Yamamura Taihei、Nishijima Masahiko、Uchida Sayaka、Kikuchi Ryuji
    • Journal Title

      Chemical Engineering Journal

      Volume: 381 Pages: 122750-122750

    • DOI

      10.1016/j.cej.2019.122750

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] 二酸化炭素の水素化によるメタノール合成のための触媒開発2020

    • Author(s)
      多田昌平、里川重夫
    • Journal Title

      Journal of the Society of Inorganic Materials, Japan

      Volume: 27 Pages: 13-17

    • NAID

      40022122251

    • Related Report
      2019 Research-status Report
  • [Journal Article] CO2からのメタノール合成技術2020

    • Author(s)
      多田昌平
    • Journal Title

      水素エネルギーシステム

      Volume: 45 Pages: 25-29

    • Related Report
      2019 Research-status Report
  • [Journal Article] 第161回定例研究会 資料I「CO2水素化によるメタノール合成に特化した触媒の創製」2020

    • Author(s)
      多田昌平
    • Journal Title

      水素エネルギーシステム

      Volume: 45 Pages: 44-44

    • Related Report
      2019 Research-status Report
  • [Journal Article] Influences of particle size and crystallinity of highly loaded CuO/ZrO 2 on CO 2 hydrogenation to methanol2019

    • Author(s)
      Fujiwara Kakeru、Tada Shohei、Honma Tetsuo、Sasaki Hiro、Nishijima Masahiko、Kikuchi Ryuji
    • Journal Title

      AIChE Journal

      Volume: 65 Issue: 12

    • DOI

      10.1002/aic.16717

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] Zr(IV) surface sites determine CH3OH formation rate on Cu/ZrO2/SiO2 - CO2 hydrogenation catalysts2019

    • Author(s)
      Lam Erwin、Larmier Kim、Tada Shohei、Wolf Patrick、Safonova Olga V.、Cop?ret Christophe
    • Journal Title

      Chinese Journal of Catalysis

      Volume: 40 Issue: 11 Pages: 1741-1748

    • DOI

      10.1016/s1872-2067(19)63348-6

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Effects of Cu Precursor Types on the Catalytic Activity of Cu/ZrO2 toward Methanol Synthesis via CO2 Hydrogenation2019

    • Author(s)
      Tada Shohei、Oshima Kazumasa、Noda Yoshihiro、Kikuchi Ryuji、Sohmiya Minoru、Honma Tetsuo、Satokawa Shigeo
    • Journal Title

      Industrial & Engineering Chemistry Research

      Volume: 58 Issue: 42 Pages: 19434-19445

    • DOI

      10.1021/acs.iecr.9b03627

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Presentation] Cu-based catalyst precursor for CO2-to-methanol hydrogenation2021

    • Author(s)
      Shohei Tada
    • Organizer
      The 8th Workshop on Next-Generation Utilization of Natural Gas
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 火炎噴霧熱分解法によるZrO2担持Cu粒子の微粒化と高担持量化2020

    • Author(s)
      藤原翔、多田昌平、佐々木斐呂
    • Organizer
      第37回エアロゾル科学・技術研究討論会
    • Related Report
      2020 Annual Research Report
  • [Presentation] CO2-to-methanol hydrogenation catalyst by focusing on coordination structure of Cu species2020

    • Author(s)
      S. Tada, F. Otsuka, R. Kikuchi
    • Organizer
      第50回石油・石油化学討論会
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 二酸化炭素資源化技術への非晶質材料の展開2020

    • Author(s)
      多田昌平
    • Organizer
      化学工学会第86年会
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] Mg1-xCuxAl2O4を用いたCuナノ粒子還元析出の理解2020

    • Author(s)
      多田昌平、大塚文人、菊地隆司
    • Organizer
      第31回 日本化学会関東支部 茨城地区研究交流会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 燃焼合成法により調製した金属クラスターの観察2020

    • Author(s)
      藤原翔、多田昌平
    • Organizer
      文部科学省ナノテクプラットフォーム 秀でた利用成果候補発表
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] CO2水素化反応によるメタノール合成反応機構の理解とそれに立脚した触媒開発2020

    • Author(s)
      多田昌平
    • Organizer
      公益財団法人地球環境産業技術研究機構 無機膜研究センター 産業化戦略協議会 第15 回セミナー
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 化石資源に頼らない持続可能な社会の実現のために2020

    • Author(s)
      多田昌平
    • Organizer
      県民大学講座「豊かな生活環境を求めて」
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] CO2水素化によるメタノール合成に特化した触媒の創製2020

    • Author(s)
      多田 昌平
    • Organizer
      水素エネルギー協会 第161回定例研究会
    • Related Report
      2019 Research-status Report
    • Invited
  • [Presentation] CO2水素化反応用Cu/ZrO2触媒へのSm添加効果2019

    • Author(s)
      多田昌平、山村泰平、菊地隆司
    • Organizer
      石油学会 第62回年会(第68回研究発表会)
    • Related Report
      2019 Research-status Report
  • [Presentation] 二酸化炭素の水素化によるジメチルエーテルの直接合成2019

    • Author(s)
      中嶋栞理、大島一真、多田昌平、菊地隆司、里川重夫
    • Organizer
      石油学会 第62回年会(第68回研究発表会)
    • Related Report
      2019 Research-status Report
  • [Presentation] Effect of type of Cu precursors on catalytic activity towards methanol synthesis via CO2 hydrogenation over Cu/ZrO22019

    • Author(s)
      Shohei Tada, Yoshihiro Noda, Ryuji Kikuchi, Kazumasa Oshima, Minoru Sohmiya, Tetsuo Honma, Shigeo Satokawa
    • Organizer
      8th World Hydrogen Technologies Convention (WHTC 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of Cu/ZrO2 catalysts for CO2-to-methanol hydrogenation2019

    • Author(s)
      Shohei Tada, Shigeo Satokawa
    • Organizer
      14th European Congress on Catalysis (EuropaCat 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] One pass DME synthesis over Cu/ZrO2-zeolite mixed catalyst from CO2 hydrogenation2019

    • Author(s)
      Kazumasa Oshima, Shiori Nakajima, Shohei Tada, Ryuji Kikuchi, Shigeo Satokawa
    • Organizer
      14th European Congress on Catalysis (EuropaCat 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] CO2 Hydrogenation to methanol over highly loaded Cu nanoparticles on ZrO2 prepared by flame spray pyrolysis2019

    • Author(s)
      Shohei Tada, Kakeru Fujiwara, Taihei Yamamura, Masahiko Nishijima, Sayaka Uchida, Ryuji Kikuchi
    • Organizer
      18th Asian Pacific Confederation of Chemical Engineering Congress (APCChE 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] Size effect of highly-loaded CuO/ZrO2 catalysts for CO2 hydrogenation to methanol2019

    • Author(s)
      Kakeru Fujiwara, Shohei Tada, Hiro Sasaki, Ryuji Kikuchi
    • Organizer
      18th Asian Pacific Confederation of Chemical Engineering Congress (APCChE 2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] ゼオライトと銅系触媒の混合触媒を用いた二酸化炭素からのDME一段合成2019

    • Author(s)
      中嶋栞理、宗宮穣、大島一真、里川重夫、多田昌平、菊地隆司
    • Organizer
      第39回水素エネルギー協会大会
    • Related Report
      2019 Research-status Report
  • [Presentation] GREEN20192019

    • Author(s)
      Shiori Nakajima, Kazumasa Oshima, Shohei Tada, Ryuji Kikuchi, Minoru Sohmiya, Shigeo Satokawa
    • Organizer
      Direct dimethyl ether synthesis from CO2 hydrogenation over Cu/ZrO2 and zeolite mixed catalyst
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 二酸化炭素からのメタノール合成反応のための触媒担体に関する研究2019

    • Author(s)
      山村泰平、多田昌平、菊地隆司、小林靖和、Oyama S. Ted
    • Organizer
      第21回化学工学会学生発表会東京大会
    • Related Report
      2018 Research-status Report
  • [Presentation] メタノール合成に用いる高担持CuO/ZrO2触媒の連続合成2019

    • Author(s)
      多田昌平、藤原翔、山村泰平、菊地隆司
    • Organizer
      化学工学会 第84年会
    • Related Report
      2018 Research-status Report
  • [Presentation] 火炎噴霧熱分解法によるメタノール合成用CuO/ZrO2触媒調製に燃焼条件が与える影響2019

    • Author(s)
      佐々木斐呂、多田昌平、山村泰平、菊地隆司、藤原翔
    • Organizer
      化学工学会 第84年会
    • Related Report
      2018 Research-status Report
  • [Presentation] CO2からのメタノール合成触媒Cu/ZrO2の調製条件の検討2018

    • Author(s)
      多田昌平、栢森真吾、里川重夫
    • Organizer
      石油学会第61回年会
    • Related Report
      2018 Research-status Report
  • [Presentation] 火炎噴霧熱分解法を用いた CO2水素化によるメタノール合成用Cu触媒の連続合成2018

    • Author(s)
      多田昌平、藤原翔、菊地隆司
    • Organizer
      第122回触媒討論会@北海道教育大学函館校
    • Related Report
      2018 Research-status Report
  • [Presentation] CO2からのメタノール合成に特化した触媒の開発2018

    • Author(s)
      多田昌平
    • Organizer
      化学工学会第50回秋季大会
    • Related Report
      2018 Research-status Report
    • Invited
  • [Presentation] CO2からのメタノール合成用Cu/ZrO2触媒の調製条件の検討 ーCu前駆体による影響ー2018

    • Author(s)
      多田昌平、野田義浩、菊地隆司、大島一真、宗宮穣、里川重夫
    • Organizer
      石油学会 創立60周年記念東京大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 銅系触媒とゼオライトの複合によるCO2からのDME合成2018

    • Author(s)
      大島一真、中嶋栞理、宗宮穣、多田昌平、菊地隆司、里川重夫
    • Organizer
      石油学会 創立60周年記念東京大会
    • Related Report
      2018 Research-status Report
  • [Presentation] Influence of the types of Cu precursors on CO2-to-methanol hydrogenation over Cu/ZrO22018

    • Author(s)
      Shohei Tada, Yoshihiro Noda, Ryuji Kikuchi, Kazumasa Oshima, Minoru Sohmiya, Shigeo Satokawa
    • Organizer
      The 6th ASCON-IEEChE 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Copper nanoparticles on amorphous zirconia for methanol synthesis via carbon dioxide hydrogenation2018

    • Author(s)
      Shohei Tada, Ayaka Katagiri, Keiko Kiyota, Tetsuo Honma, Akane Nariyuki, Sayaka Uchida, Shigeo Satokawa
    • Organizer
      TOCAT8
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Direct evidence of the incorporation of Cu species into ZrO2 lattice over CuO/ZrO2 for CO2-to-methanol hydrogenation2018

    • Author(s)
      Shingo Kayamori, Shohei Tada, Kenichi Kon, Takashi Toyao, Ken-ichi Shimizu, Shigeo Satokawa
    • Organizer
      TOCAT8
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 銅系触媒とゼオライトの複合触媒による 二酸化炭素からのDME合成でのゼオライト構造の影響2018

    • Author(s)
      中嶋栞理、大島一真、宗宮穣、多田昌平、菊地隆司、里川重夫
    • Organizer
      第34回ゼオライト研究発表会
    • Related Report
      2018 Research-status Report
  • [Presentation] ZrO2結晶相に着目したCO2からのメタノール合成触媒の開発2018

    • Author(s)
      多田昌平
    • Organizer
      第5回 次世代天然ガス利用を考える若手勉強会
    • Related Report
      2018 Research-status Report
  • [Remarks] 山形大学 藤原研究室

    • URL

      http://fujiwaralab.yz.yamagata-u.ac.jp/fujiwaralab/#

    • Related Report
      2020 Annual Research Report
  • [Remarks] 茨城大学 多田研究室

    • URL

      http://cat.msae.ibaraki.ac.jp/tadaHP/

    • Related Report
      2020 Annual Research Report
  • [Remarks] プレスリリース

    • URL

      https://congratulations.admb.ibaraki.ac.jp/2021/03/23000582.html

    • Related Report
      2020 Annual Research Report
  • [Remarks] 化学工学会賞|2020年度(令和2年度)

    • URL

      https://www.scej.org/award/scej-awards/scej-awards-2020.html

    • Related Report
      2020 Annual Research Report
  • [Remarks] Shohei Tada: Google Scholar

    • URL

      https://scholar.google.co.jp/citations?user=zXlmSBUAAAAJ&hl=en

    • Related Report
      2019 Research-status Report 2018 Research-status Report
  • [Remarks] Kakeru Fujiwara: Google Scholar

    • URL

      https://scholar.google.co.jp/citations?user=lqFZZocAAAAJ&hl=en

    • Related Report
      2019 Research-status Report
  • [Remarks] Shohei Tada: Researchmap

    • URL

      https://researchmap.jp/tadashohei/

    • Related Report
      2019 Research-status Report 2018 Research-status Report
  • [Remarks] Kakeru Fujiwara: Researchmap

    • URL

      https://researchmap.jp/kakerufujiwara/

    • Related Report
      2019 Research-status Report 2018 Research-status Report
  • [Remarks] Kakeru Fujiwara: Google Scholar

    • URL

      https://scholar.google.co.jp/citations?hl=en&user=lqFZZocAAAAJ

    • Related Report
      2018 Research-status Report

URL: 

Published: 2018-04-23   Modified: 2022-01-27  

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