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Development of high-accuracy measurement technique for micro/nano-scale strain and residual strain distributions of semiconductor devices

Research Project

Project/Area Number 18K13665
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 18010:Mechanics of materials and materials-related
Research InstitutionNational Institute of Advanced Industrial Science and Technology

Principal Investigator

Wang Qinghua  国立研究開発法人産業技術総合研究所, 計量標準総合センター, 主任研究員 (20726856)

Project Period (FY) 2018-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2019: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2018: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Keywordsひずみ計測 / 変形分布 / 光学技術 / モアレ法 / 画像処理 / 結晶欠陥 / 残留応力 / 微小ひずみ / 残留ひずみ / 熱変形 / 半導体 / 全視野計測 / 位相解析 / 非破壊評価 / 熱変形分布 / 半導体評価 / 非破壊測定
Outline of Final Research Achievements

In this study, an optical image processing technique using a grid was developed to measure the strain and residual strain distributions of semiconductor devices in the micro and nano regions. A wide-field and high accuracy measurement method for two-dimensional micro strain and residual thermal strain distributions was developed by integrating the moire method and the inverse problem. Besides, a strain measurement method that is not easily affected by flaws was also proposed. The residual thermal strain distributions of underfill in flip chips were measured by the developed methods. Furthermore, an automatic detection method of crystal defects including interfacial dislocations, and a strain imaging method of atomic arrays arranged in arbitrary directions were developed. Defect detection and strain measurement of atomic arrays in Ge/Si and GaN crystal structures were performed.

Academic Significance and Societal Importance of the Research Achievements

スマートフォンとパソコンなどの製品に広く使われている半導体デバイスの劣化や欠陥を評価するためには、材料内部のひずみと残留ひずみ分布測定手法の開発が喫緊の課題である。本研究で開発した光学画像処理技術によって、ひずみ・残留ひずみ分布計測および原子欠陥検出を行われることができるため、微小領域での応力集中係数と残留応力の定量評価を低コストかつ非破壊で実現可能になる。本研究で得られた成果は、半導体デバイスの壊れにくい材料設計指針および欠陥発生率の少ないプロセスの確立へ貢献できると考えられる。

Report

(3 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • Research Products

    (31 results)

All 2020 2019 2018 Other

All Journal Article (13 results) (of which Int'l Joint Research: 3 results,  Peer Reviewed: 13 results,  Open Access: 6 results) Presentation (16 results) (of which Int'l Joint Research: 7 results,  Invited: 5 results) Book (1 results) Remarks (1 results)

  • [Journal Article] Automatic detection of defect positions including interface dislocations and strain measurement in Ge/Si heterostructure from moire phase processing of TEM image2020

    • Author(s)
      Wang Qinghua、Ri Shien、Xia Peng、Liu Zhanwei
    • Journal Title

      Optics and Lasers in Engineering

      Volume: 129 Pages: 106077-106077

    • DOI

      10.1016/j.optlaseng.2020.106077

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Residual thermal strain distribution measurement of underfills in flip chip electronic packages by an inverse approach based on the sampling moire method2020

    • Author(s)
      Wang Qinghua、Ri Shien、Enomoto Toshiaki
    • Journal Title

      Experimental Mechanics

      Volume: 60 Issue: 5 Pages: 611-626

    • DOI

      10.1007/s11340-019-00571-7

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Second-order moire method for accurate deformation measurement with a large field of view2020

    • Author(s)
      Wang Qinghua、Okumura Shigesato、Ri Shien、Xia Peng、Tsuda Hiroshi、Ogihara Shinji
    • Journal Title

      Optics Express

      Volume: 28 Issue: 5 Pages: 7498-7514

    • DOI

      10.1364/oe.387997

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Displacement measurement of concrete bridges by the sampling Moire method based on phase analysis of repeated pattern2020

    • Author(s)
      Ri S.、Wang Q.、Tsuda H.、Shirasaki H.、Kuribayashi K.
    • Journal Title

      Strain

      Volume: e12351 Issue: 6

    • DOI

      10.1111/str.12351

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 1-second-resolved strain mapping in Ti-6Al-4V alloys during dwell fatigue in SEM by video sampling moire2019

    • Author(s)
      Wang Qinghua、Ri Shien、Maenosono Akira、Tanaka Yoshihisa、Koyama Motomichi
    • Journal Title

      Mechanics of Materials

      Volume: 133 Pages: 63-70

    • DOI

      10.1016/j.mechmat.2019.03.002

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Data of dynamic microscale strain distributions of Ti-6Al-4V alloys in dwell fatigue tests2019

    • Author(s)
      Wang Qinghua、Ri Shien、Maenosono Akira、Tanaka Yoshihisa、Koyama Motomichi
    • Journal Title

      Data in Brief

      Volume: 25 Pages: 104338-104338

    • DOI

      10.1016/j.dib.2019.104338

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Spatiotemporal phase-shifting method for accurate phase analysis of fringe pattern2019

    • Author(s)
      Ri Shien、Wang Qinghua、Xia Peng、Tsuda Hiroshi
    • Journal Title

      Journal of Optics

      Volume: 21 Issue: 9 Pages: 095702-095702

    • DOI

      10.1088/2040-8986/ab3842

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Crystallographic selection rule for the propagation mode of microstructurally small fatigue crack in a laminated Ti-6Al-4V alloy: Roles of basal and pyramidal slips2019

    • Author(s)
      Maenosono Akira、Koyama Motomichi、Tanaka Yoshihisa、Ri Shien、Wang Qinghua、Noguchi Hiroshi
    • Journal Title

      International Journal of Fatigue

      Volume: 128 Pages: 105200-105200

    • DOI

      10.1016/j.ijfatigue.2019.105200

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Calibrated phase-shifting digital holography based on space-division multiplexing2019

    • Author(s)
      Xia Peng、Wang Qinghua、Ri Shien、Tsuda Hiroshi
    • Journal Title

      Optics and Lasers in Engineering

      Volume: 123 Pages: 8-13

    • DOI

      10.1016/j.optlaseng.2019.06.022

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Interlaminar shear behavior of laminated carbon fiber reinforced plastic from microscale strain distributions measured by sampling moire technique2018

    • Author(s)
      Wang Qinghua、Ri Shien、Tsuda Hiroshi、Takashita Yosuke、Kitamura Ryuta、Ogihara Shinji
    • Journal Title

      Materials

      Volume: 11 Issue: 9 Pages: 1684-1684

    • DOI

      10.3390/ma11091684

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Optical full-field strain measurement method from wrapped sampling Moire phase to minimize the influence of defects and its applications2018

    • Author(s)
      Wang Qinghua、Ri Shien、Tsuda Hiroshi、Koyama Motomichi
    • Journal Title

      Optics and Lasers in Engineering

      Volume: 110 Pages: 155-162

    • DOI

      10.1016/j.optlaseng.2018.05.020

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Comparative study of sampling moire and windowed Fourier transform techniques for demodulation of a single-fringe pattern2018

    • Author(s)
      Ri Shien、Agarwal Nimisha、Wang Qinghua、Kemao Qian
    • Journal Title

      Applied Optics

      Volume: 57 Issue: 36 Pages: 10402-10411

    • DOI

      10.1364/ao.57.010402

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Sampling moire as a special windowed Fourier ridges algorithm in demodulation of carrier fringe patterns2018

    • Author(s)
      Kemao Qian、Agarwal Nimisha、Ri Shien、Wang Qinghua
    • Journal Title

      Optical Engineering

      Volume: 57 Issue: 10 Pages: 1-1

    • DOI

      10.1117/1.oe.57.10.100503

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Strain/displacement distribution measurement technique using grid patterns and its application to CFRP2020

    • Author(s)
      津田 浩、李 志遠、王 慶華、夏 鵬
    • Organizer
      The 44th International Conference and Exposition on Advanced Ceramics and Composites conference
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Full-field defect detection and strain mapping at the nanoscale and atomic scale using Moire phase analysis2019

    • Author(s)
      王 慶華、李 志遠、津田 浩
    • Organizer
      The 14th International Symposium on Advanced Science and Technology in Experimental Mechanics
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Characterization of delamination occurrence in carbon fiber reinforced plastic laminates with microscale strain distributions2019

    • Author(s)
      王 慶華、李 志遠、夏 鵬、津田 浩
    • Organizer
      International Conference on Material Science and Engineering & Artificial Intelligence and Machine Learning
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Crystal defect detection and strain imaging in semiconductor structures2019

    • Author(s)
      王 慶華、李 志遠、津田 浩
    • Organizer
      International Conference on Optical and Photonic Engineering
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Spatiotemporal phase-shifting method for accurate optical methodology2019

    • Author(s)
      李 志遠、王 慶華、夏 鵬、津田 浩
    • Organizer
      International Symposium on Imaging, Sensing, and Optical Memory
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Sampling moire method meets windowed Fourier transform: the comparison and linkage of two methods for demodulation of carrier fringe pattern2019

    • Author(s)
      S. Ri、Q. Wang、Ni.Agarwal、Q. Kemao
    • Organizer
      International Conference on Optical and Photonic Engineering
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Development of micro strain distribution measurement method and damage behavior evaluation of CFRP laminates2019

    • Author(s)
      王 慶華、李 志遠、夏 鵬、津田 浩
    • Organizer
      日本機械学会材料力学部門 M&M若手シンポジウム2019講演論文集
    • Related Report
      2019 Annual Research Report
  • [Presentation] 二次元位相解析法による垂直ひずみとせん断ひずみ分布の高精度計測2019

    • Author(s)
      王 慶華、李 志遠、夏 鵬、津田 浩
    • Organizer
      日本実験力学会講演論文集(2019年度年次講演会)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 縞画像の位相解析におけるサンプリングモアレ法と窓付きフーリエ変換法の精度比較2019

    • Author(s)
      李 志遠、王 慶華、Nimisha Agarwal、Qian Kemao
    • Organizer
      日本実験力 学会講演論文集(2019年度年次講演会)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 位相シフト法による縞画像の位相解析の問題点とその解決方法2019

    • Author(s)
      李 志遠、王 慶華、夏 鵬
    • Organizer
      日本実験力学会分科会合同ワークショ ップ
    • Related Report
      2019 Annual Research Report
  • [Presentation] 微小格子を用いたマイクロスケールでのひずみ分布測定技術の開発2019

    • Author(s)
      王 慶華、 李 志遠、 津田 浩
    • Organizer
      日本非破壊検査協会第50回応力・ひずみ測定と評価シンポジウム
    • Related Report
      2018 Research-status Report
  • [Presentation] 格子画像の位相解析による微小ひずみ分布計測と原子欠陥検出2019

    • Author(s)
      王 慶華、李 志遠、夏 鵬、津田 浩
    • Organizer
      光学的手法分科会(JSEM)・実験力学先端技術研究会(JSME)合同研究会
    • Related Report
      2018 Research-status Report
  • [Presentation] Full-Field microscale strain measurement of carbon fiber reinforced plastic using sampling moire2019

    • Author(s)
      Qinghua Wang, Shien Ri, Peng Xia, Hiroshi Tsuda
    • Organizer
      International Conference on Computational & Experimental Engineering and Sciences (ICCES2019)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] サンプリングモアレ法を用いたマルチスケール変形計測2019

    • Author(s)
      李 志遠、王 慶華、夏 鵬、津田 浩
    • Organizer
      レーザー学会学術講演会第39回年次大会
    • Related Report
      2018 Research-status Report
    • Invited
  • [Presentation] 位相シフトデジタルホログラフィを用いた電子デバイスの面外変形の動画計測2019

    • Author(s)
      夏 鵬、李 志遠、王 慶華、津田 浩
    • Organizer
      光学的手法分科会(JSEM)・実験力学先端技術研究会(JSME)合同研究会
    • Related Report
      2018 Research-status Report
  • [Presentation] 微小ひずみ分布測定のための局部位相接続アルゴリズムの開発と応用2018

    • Author(s)
      王 慶華、 李 志遠、 夏 鵬、津田 浩
    • Organizer
      日本実験力学会2018年度年次講演会
    • Related Report
      2018 Research-status Report
  • [Book] Computational and Experimental Simulations in Engineering, Chapter 42019

    • Author(s)
      Q. Wang, S. Ri, P. Xia, H. Tsuda
    • Total Pages
      1342
    • Publisher
      Springer International Publishing
    • ISBN
      9783030270537
    • Related Report
      2019 Annual Research Report
  • [Remarks] 研究成果一覧:非破壊計測研究グループ

    • URL

      https://unit.aist.go.jp/rima/ndm/research/

    • Related Report
      2019 Annual Research Report

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Published: 2018-04-23   Modified: 2021-02-19  

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